Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001G0OG
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: FRONT SPEED SENSOR: INSTALLATION; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.
  • The front speed sensor rotor is a component of the front axle hub sub-assembly. If the front speed sensor rotor is malfunctioning, replace the front axle hub sub-assembly.

PROCEDURE

1. INSTALL FRONT SPEED SENSOR

NOTICE:

Do not twist the front speed sensor wire harness when installing it.

(a) Install the front speed sensor to the steering knuckle with the bolt.

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

NOTICE:

  • Keep the tip of the front speed sensor and installation hole free of foreign matter.
  • Firmly insert the front speed sensor body into the steering knuckle before tightening the bolt.
  • After installing the front speed sensor to the steering knuckle, make sure that there is no clearance between the front speed sensor stay and steering knuckle. Also make sure that no foreign matter is stuck between the parts.

(b) Engage the clamp to the front shock absorber assembly.

(c) Engage the 2 claws of front speed sensor clamp to the front shock absorber assembly.

(d) Install the front flexible hose to the front shock absorber assembly with the bolt (A).

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

(e) Install the front speed sensor clamp with the bolt (B).

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

(f) Engage the clamp to the vehicle body.

(g) Connect the front speed sensor connector.

(h) Return the front fender liner to its original position.

2. INSTALL FRONT FENDER LINER

(a) Install the front fender liner with the 7 clips and new grommet.

(b) Install the 5 screws.

3. INSTALL FRONT WHEEL

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION

4. CHECK FOR SPEED SENSOR SIGNAL

  • w/ Vacuum Brake Booster:

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): TEST MODE PROCEDURE

  • w/o Vacuum Brake Booster:

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): TEST MODE PROCEDURE 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): TEST MODE PROCEDURE 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): TEST MODE PROCEDURE 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): TEST MODE PROCEDURE