Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FKN4
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 10/2022]
Title: GF2A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: INSTALLATION; 2019 - 2022 MY RAV4 [11/2018 - 10/2022]

INSTALLATION

PROCEDURE

1. INSTALL WIRING HARNESS CLAMP BRACKET

(a) Install the 3 wiring harness clamp brackets and connect the clutch control solenoid wire with the 3 bolts.

HINT:

Tighten the ground of the clutch control solenoid wire together with bolt A.

Torque:

19.6 N·m {200 kgf·cm, 14 ft·lbf}

(b) Connect the 3 clamps and 2 connectors and install the clutch control solenoid wire.

2. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: INSTALLATION+

3. INSTALL TRANSFER ASSEMBLY

(a) Clean the bolt holes.

*a

Union Nut Wrench

*b

Torque Wrench Fulcrum Length

(b) Temporarily install the transfer assembly to the transaxle with the 8 nuts.

NOTICE:

  • Push the transfer assembly by hand until it is in close contact with the mating surface of the transaxle assembly.
  • If the entire mating surface does not come into close contact, tighten the nuts alternately in the order of nut A and nut B, and bring the mating surfaces into close contact little by little.
  • Make sure the mating surfaces of nut A and nut B are in close contact. Then temporarily tighten the nuts in order as follows and bring the entire circumference of the mating surface in close contact.

HINT:

Temporarily install order: Temporarily install nut (A) → Temporarily install nut (B) → Temporarily install nut (C) → Temporarily install nut (D) → Temporarily install nut (E) → Temporarily install nut (F) → Temporarily install nut (G) → Temporarily install nut (H)

(c) Using SST and union nut wrench, tighten the 8 nuts.

SST: 09961-00950

Torque:

Specified tightening torque :

68.6 N·m {700 kgf·cm, 51 ft·lbf}

HINT:

  • Tightening order: Tighten nut (A) → Tighten nut (B) → Tighten nut (C) → Tighten nut (D) → Tighten nut (E) → Tighten nut (F) → Tighten nut (G) → Tighten nut (H)
  • This torque value is effective when SST is straight to a torque wrench.
  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + SST (fulcrum length of 150 mm (5.906 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40.2 N*m (410 kgf*cm, 30 ft.*lbf)

4. INSTALL REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: INSTALLATION+

5. INSTALL REAR ENGINE MOUNTING INSULATOR

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: INSTALLATION+

6. INSTALL NO. 1 PROPELLER SHAFT HEAT INSULATOR BRACKET SUB-ASSEMBLY

(a) Install the No. 1 propeller shaft heat insulator bracket sub-assembly with the 2 bolts.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

7. INSTALL PROPELLER SHAFT HEAT INSULATOR

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: INSTALLATION+

8. INSTALL TRANSAXLE ASSEMBLY

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: INSTALLATION

9. DYNAMIC TORQUE VECTORING 4WD/AWD SYSTEM CALIBRATION

(a) When the electro magnetic control coupling sub-assembly is replaced, Learning Value Initialization must be performed.

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; GF2A (TRANSFER / 4WD / AWD): DYNAMIC TORQUE VECTORING AWD SYSTEM: CALIBRATION