GF1A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: INSTALLATION; 2019 - 2024 MY RAV4 [11/2018

Last Modified: 01-30-2024	6.11:8.1.0	Doc ID: RM100000001FKMJ
Model Year Start: 2019	Model: RAV4	Prod Date Range: [11/2018 - ]
Title: GF1A (TRANSFER / 4WD / AWD): TRANSFER ASSEMBLY: INSTALLATION; 2019 - 2024 MY RAV4 [11/2018 - ]

INSTALLATION

1. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT

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2. INSTALL TRANSFER ASSEMBLY

(a) Clean the bolt holes.

(b) for Type A:

Using SST and union nut wrench, install the transfer assembly to the transaxle with the 6 nuts and 2 bolts.

Torque:

Specified tightening torque :

68.6 N·m {700 kgf·cm, 51 ft·lbf}

SST: 09961-00950

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
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When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + SST (fulcrum length of 150 mm (5.906 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40.2 N*m (410 kgf*cm, 30 ft.*lbf)

*a	Union Nut Wrench
*b	Torque Wrench Fulcrum Length

Using SST and union nut wrench, install the transfer assembly to the transaxle with the 8 nuts.

Torque:

Specified tightening torque :

68.6 N·m {700 kgf·cm, 51 ft·lbf}

SST: 09961-00950

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Click here
When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + SST (fulcrum length of 150 mm (5.906 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40.2 N*m (410 kgf*cm, 30 ft.*lbf)

*a	Union Nut Wrench
*b	Torque Wrench Fulcrum Length

3. INSTALL REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY

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4. INSTALL REAR ENGINE MOUNTING INSULATOR

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5. INSTALL NO. 1 PROPELLER SHAFT HEAT INSULATOR BRACKET SUB-ASSEMBLY

(a) Install the No. 1 propeller shaft heat insulator bracket sub-assembly with the 2 bolts.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

6. INSTALL PROPELLER SHAFT HEAT INSULATOR

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7. INSTALL TRANSAXLE ASSEMBLY

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