| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001FJ3X |
| Model Year Start: 2019 | Model: RAV4 | Prod Date Range: [11/2018 - ] |
| Title: AXLE AND DIFFERENTIAL: REAR DIFFERENTIAL CARRIER ASSEMBLY: INSTALLATION; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL REAR DIFFERENTIAL SUPPORT
(a) Install the rear differential support to the rear differential carrier assembly with 4 new bolts.
Torque:
72 N·m {734 kgf·cm, 53 ft·lbf}
2. INSTALL REAR NO. 1 DIFFERENTIAL SUPPORT
(a) Install the rear No. 1 differential support to the rear differential carrier assembly with 2 new bolts.
Torque:
55 N·m {561 kgf·cm, 41 ft·lbf}
(b) Install the rear upper differential mount stopper to the rear No. 1 differential support.
3. INSTALL REAR NO. 2 DIFFERENTIAL SUPPORT
(a) Install the rear No. 2 differential support to the rear differential carrier assembly with 2 new bolts.
Torque:
55 N·m {561 kgf·cm, 41 ft·lbf}
(b) Install the rear upper differential mount stopper to the rear No. 2 differential support.
4. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
NOTICE:
- Do not damage the contact surface when installing the rear differential carrier assembly with differential support.
- The remaining oil may leak out when installing the rear differential carrier assembly with differential support.
- Securely support the rear differential carrier assembly with differential support while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly with differential support.
- Install the bolts and nuts with the rear differential carrier assembly with differential support secured.
(a) Support the rear differential carrier assembly with a transmission jack or equivalent.
(b) Temporarily install the rear differential carrier assembly with differential support to the rear suspension member sub-assembly with the 2 rear lower differential mount stoppers and 3 new bolts.
(c) Tighten the 2 bolts (A).
Torque:
86 N·m {877 kgf·cm, 63 ft·lbf}
NOTICE:
Do not tighten the bolts with the inner cylinder or rear differential mount cushion tilted.
(d) Tighten the bolt (B).
Torque:
130 N·m {1326 kgf·cm, 96 ft·lbf}
NOTICE:
Do not tighten the bolts with the inner cylinder or rear differential mount cushion tilted.
(e) Install the breather tube.
(f) Install the wire harness clamp bracket with the bolt.
Torque:
19.6 N·m {200 kgf·cm, 14 ft·lbf}
(g) Connect the 2 connectors.
(h) Connect the 2 harness clamps.
5. INSTALL REAR DRIVE SHAFT ASSEMBLY LH
Click here
![2019 MY RAV4 RAV4 HV [11/2018 - 10/2019]; DRIVE SHAFT / PROPELLER SHAFT: REAR DRIVE SHAFT ASSEMBLY: INSTALLATION](/t3Portal/stylegraphics/info.gif)
6. INSTALL REAR DRIVE SHAFT ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.
7. INSTALL NO. 1 FUEL TANK PROTECTOR
Click here
8. INSTALL REAR STABILIZER BAR
Click here
9. INSTALL PROPELLER SHAFT ASSEMBLY
Click here
10. ADD DIFFERENTIAL OIL
Click here
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