Last Modified: 05-08-2025 6.11:8.1.0 Doc ID: RM100000001FHAN
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: HYBRID / BATTERY CONTROL: BATTERY BLOWER: REMOVAL; 2019 - 2025 MY RAV4 HV [11/2018 -        ]

REMOVAL

PROCEDURE

1. REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY

Click here 2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ]; SEAT: REAR SEAT ASSEMBLY: REMOVAL+

2. REMOVE REAR SEAT CUSHION LOCK HOOK

Click here 2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ]; SEAT: REAR SEAT ASSEMBLY: REMOVAL+

3. REMOVE REAR DOOR SCUFF PLATE LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+ 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+ 2021 - 2023 MY RAV4 RAV4 HV [08/2020 - 10/2023]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+ 2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+

4. REMOVE NO. 3 BATTERY SERVICE COVER BOARD

(a) Remove the 2 clips (A).

*a

Clip (A)

*b

Clip (B)

*c

Clip (C)

(b) Disengage the 3 clips (B), 2 clips (C) and guide to remove the No. 3 battery service cover board.

5. REMOVE REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

6. REMOVE NO. 2 BATTERY SERVICE COVER BOARD

(a) Remove the 2 clips (A).

*a

Clip (A)

*b

Clip (B)

*c

Clip (C)

(b) Disengage the 3 clips (B), 2 clips (C) and guide to remove the No. 2 battery service cover board.

7. REMOVE BATTERY SERVICE COVER BOARD

(a) Pull the battery service cover board in the direction indicated by the arrow (1) shown in the illustration to disengage the 2 clips.

Remove in this Direction (1)

Remove in this Direction (2)

(b) Pull the battery service cover board in the direction indicated by the arrow (2) shown in the illustration to disengage the 2 guides to remove it from the rear seat cushion leg sub-assembly.

8. REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

(a) Remove the 6 bolts.

Remove in this Direction

(b) Pull in the direction of the arrow in the illustration and detach the 2 guides and remove the rear seat cushion leg sub-assembly.

9. REMOVE NO. 1 HYBRID BATTERY INTAKE DUCT

(a) Disengage the 2 clamps.

(b) Remove the 2 clips and No. 1 hybrid battery intake duct from the battery cooling blower assembly.

10. REMOVE BATTERY COOLING BLOWER ASSEMBLY

(a) Disconnect the battery cooling blower assembly connector.

(b) Remove the 2 bolts and battery cooling blower assembly from the HV battery.

NOTICE:

  • Be sure not to touch the fan part of the battery cooling blower assembly.
  • Do not lift the battery cooling blower assembly using the wire harness.

11. REMOVE BATTERY COOLING BLOWER BRACKET

(a) Disengage the clamp.

(b) Remove the 3 bolts and battery cooling blower bracket from the battery cooling blower assembly.