Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FHAL
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: HYBRID / BATTERY CONTROL: BATTERY BLOWER: INSTALLATION; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL BATTERY COOLING BLOWER BRACKET

(a) Install the battery cooling blower bracket to the battery cooling blower assembly with the 3 bolts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(b) Engage the clamp.

2. INSTALL BATTERY COOLING BLOWER ASSEMBLY

(a) Install the battery cooling blower assembly to the HV battery with the 2 bolts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

  • Be sure not to touch the fan part of the battery cooling blower assembly.
  • Do not lift the battery cooling blower assembly using the wire harness.

(b) Connect the battery cooling blower assembly connector.

3. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

(a) Install the No. 1 hybrid battery intake duct to the battery cooling blower assembly with the 2 clips.

(b) Engage the 2 clamps.

4. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

(a) Attach the 2 guides and install the rear seat cushion leg sub-assembly in the direction indicated by the arrow shown in the illustration.

Install in this Direction

(b) Temporarily install the rear seat cushion leg sub-assembly with the 6 bolts.

(c) Fully tighten the 6 bolts in the order shown in the illustration.

Torque:

19.5 N·m {199 kgf·cm, 14 ft·lbf}

5. INSTALL BATTERY SERVICE COVER BOARD

(a) Engage the 2 guides to install the battery service cover board to the rear seat cushion leg sub-assembly.

(b) Engage the 2 clips.

6. INSTALL NO. 2 BATTERY SERVICE COVER BOARD

(a) Engage the 5 clips and guide.

(b) Install the No. 2 battery service cover board with the 2 clips.

7. INSTALL REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

8. INSTALL NO. 3 BATTERY SERVICE COVER BOARD

(a) Engage the 5 clips and guide.

(b) Install the No. 3 battery service cover board with the 2 clips.

9. INSTALL REAR DOOR SCUFF PLATE LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

10. INSTALL REAR SEAT CUSHION LOCK HOOK

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; SEAT: REAR SEAT ASSEMBLY: INSTALLATION+

11. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; SEAT: REAR SEAT ASSEMBLY: INSTALLATION+