Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FHA2
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: HYBRID / BATTERY CONTROL: ACCELERATOR PEDAL SENSOR: INSTALLATION; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL ACCELERATOR PEDAL ASSEMBLY

(a) Attach the claw to install the accelerator pedal assembly.

(b) Install the 2 bolts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

2. INSTALL ACCELERATOR PEDAL PAD

(a) Engage the 4 claws to install the accelerator pedal pad to the accelerator pedal.

3. INSTALL ACCELERATOR PEDAL(W/SENSOR) ROD ASSEMBLY

NOTICE:

  • Avoid physical shock to the accelerator pedal sensor assembly.
  • Do not disassemble the accelerator pedal sensor assembly.
  • The accelerator pedal sensor assembly does not require lubrication.
  • Do not apply oil or other lubricants to the accelerator pedal sensor assembly. If applied, the accelerator pedal sensor assembly must be replaced.

(a) Connect the rod of the accelerator pedal sensor assembly to the accelerator pedal and install the accelerator pedal sensor assembly with the 3 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(b) Connect the accelerator pedal sensor assembly connector.

4. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION+ 2021 - 2022 MY RAV4 RAV4 HV [08/2020 - 10/2022]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION+ 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION+

5. INSTALL COWL SIDE TRIM BOARD LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

6. INSTALL FRONT DOOR SCUFF PLATE LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+