Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FHA1
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: HYBRID / BATTERY CONTROL: ACCELERATOR PEDAL SENSOR: REMOVAL; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

REMOVAL

PROCEDURE

1. REMOVE FRONT DOOR SCUFF PLATE LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+ 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+

2. REMOVE COWL SIDE TRIM BOARD LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+ 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+

3. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+ 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+

4. REMOVE ACCELERATOR PEDAL(W/SENSOR) ROD ASSEMBLY

NOTICE:

  • Avoid physical shock to the accelerator pedal sensor assembly.
  • Do not disassemble the accelerator pedal sensor assembly.
  • The accelerator pedal sensor assembly does not require lubrication.
  • Do not apply oil or other lubricants to the accelerator pedal sensor assembly. If applied, the accelerator pedal sensor assembly must be replaced.

(a) Disconnect the accelerator pedal sensor assembly connector.

(b) Remove the 3 nuts and disconnect the rod of the accelerator pedal sensor assembly from the accelerator pedal to remove the accelerator pedal sensor assembly.

NOTICE:

If the accelerator pedal sensor assembly has been struck or dropped, replace it.

5. REMOVE ACCELERATOR PEDAL PAD

(a) Disengage the 4 claws and remove the accelerator pedal pad from the accelerator pedal.

6. REMOVE ACCELERATOR PEDAL ASSEMBLY

(a) Remove the 2 bolts.

(b) Push the accelerator pedal assembly in the direction indicated by the arrow (1) shown in the illustration to disengage the claw.

*a

Vehicle Body

Remove in this Direction (1)

Remove in this Direction (2)

(c) Pull the accelerator pedal assembly in the direction indicated by the arrow (2) shown in the illustration to remove it.