Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FH2W
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: A25A-FKS (LUBRICATION): ENGINE OIL COOLER (w/ Oil Cooler): REMOVAL; 2019 - 2024 MY RAV4 [11/2018 -        ]

REMOVAL

PROCEDURE

1. REMOVE FRONT FENDER FRONT SPLASH SHIELD LH

Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

2. REMOVE FRONT FENDER FRONT SPLASH SHIELD RH

Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

3. REMOVE NO. 1 ENGINE UNDER COVER

Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

4. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 MY RAV4 [10/2019 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2022 MY RAV4 [12/2021 - 10/2022]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

5. DRAIN ENGINE COOLANT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; MAINTENANCE: A25A-FKS COOLANT: REPLACEMENT+

6. DRAIN ENGINE OIL

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2021 MY RAV4 [08/2020 - 12/2021]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2022 - 2023 MY RAV4 [12/2021 - 10/2023]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+

7. REMOVE OIL COOLER ASSEMBLY

(a) Slide the 2 clips and disconnect the No. 1 water by-pass hose and No. 2 water by-pass hose from the oil cooler assembly.

*1

No. 1 Water By-pass Hose

*2

No. 2 Water By-pass Hose

(b) Remove the 4 bolts and oil cooler assembly from the cylinder block sub-assembly.

(c) Remove the 2 oil cooler gaskets from the oil cooler assembly.

(d) Remove the oil control valve filter from the cylinder block sub-assembly.