Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FFYD
Model Year Start: 2019 Model: RAV4 HV Prod Date Range: [11/2018 -           ]
Title: A25A-FXS (LUBRICATION): OIL PUMP: INSTALLATION; 2019 - 2024 MY RAV4 HV [11/2018 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. INSTALL ENGINE BALANCER ASSEMBLY

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2020 MY RAV4 HV [06/2020 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

2. INSTALL STIFFENING CRANKCASE ASSEMBLY

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2020 MY RAV4 HV [06/2020 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

3. INSTALL OIL PUMP ASSEMBLY

(a) Install the oil pump assembly to the stiffening crankcase assembly with the 3 bolts.

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

4. INSTALL OIL PUMP BRACKET

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2020 MY RAV4 HV [06/2020 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

5. INSTALL ENGINE OIL LEVEL SENSOR

Click here 2019 - 2024 MY RAV4 HV [11/2018 -        ]; A25A-FXS (LUBRICATION): OIL LEVEL SENSOR: INSTALLATION+

6. INSTALL OIL STRAINER SUB-ASSEMBLY

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2020 MY RAV4 HV [06/2020 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

7. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2020 MY RAV4 HV [06/2020 - 08/2020]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+ 2021 - 2024 MY RAV4 HV [08/2020 -        ]; A25A-FXS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

8. INSTALL TIMING CHAIN COVER ASSEMBLY

Click here 2019 - 2021 MY RAV4 HV [11/2018 - 12/2021]; A25A-FXS (ENGINE MECHANICAL): CYLINDER HEAD GASKET: INSTALLATION 2022 - 2024 MY RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE MECHANICAL): CYLINDER HEAD GASKET: INSTALLATION