| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001FEMX |
| Model Year Start: 2019 | Model: RAV4 | Prod Date Range: [11/2018 - 12/2021] |
| Title: A25A-FKS (EMISSION CONTROL): EGR COOLER: INSTALLATION; 2019 - 2021 MY RAV4 [11/2018 - 12/2021] | ||
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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![2019 - 2024 MY RAV4 RAV4 HV [11/2018 - ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. INSTALL EGR COOLER ASSEMBLY
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(a) Install a new EGR cooler gasket to the EGR cooler assembly. NOTICE: Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side. |
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(b) Install a new EGR valve gasket to the EGR valve assembly. NOTICE: Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side. |
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(c) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts. |
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(d) Tighten the 3 bolts (A).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(e) Tighten the 2 bolts (B).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(f) Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.
2. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE
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3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
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4. ADD ENGINE COOLANT
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5. INSPECT FOR COOLANT LEAK
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6. INSPECT FOR EXHAUST GAS LEAK
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