| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001FEMT |
| Model Year Start: 2019 | Model: RAV4 | Prod Date Range: [11/2018 - 08/2020] |
| Title: A25A-FKS (EMISSION CONTROL): EGR VALVE: INSTALLATION; 2019 - 2020 MY RAV4 [11/2018 - 08/2020] | ||
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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![2019 - 2024 MY RAV4 RAV4 HV [11/2018 - ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. INSTALL EGR VALVE ASSEMBLY
(a) Using an 8 mm socket wrench, install the EGR valve assembly to the EGR valve bracket with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
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(b) Align and fit the hole of the EGR valve bracket to the pin of the camshaft housing. |
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(c) Using the 8 mm socket wrench, install the EGR valve assembly with the EGR valve bracket to the camshaft housing with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(d) Using the 8 mm socket wrench, connect the fuel pipe sub-assembly to the EGR valve bracket with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(e) Install the EGR cooler bracket to the EGR valve bracket and water outlet with the 2 bolts.
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(f) Install the No. 4 water by-pass hose to the EGR valve assembly and slide the clip to secure the hose.
(g) Connect the No. 8 water by-pass hose to the EGR valve assembly and slide the clip to secure it.
2. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
(a) Install a new EGR inlet gasket to the intake manifold.
(b) Install a new EGR valve adapter gasket to the No. 1 EGR pipe sub-assembly.
(c) Using an 8 mm socket wrench, install the No. 1 EGR pipe sub-assembly to the intake manifold and EGR valve assembly with the 4 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
3. CONNECT ENGINE WIRE
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(a) Engage the 2 wire harness clamps to connect the engine wire. |
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(b) Install the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the EGR valve assembly connector.
(d) Connect the No. 5 engine wire connector.
4. INSTALL EGR COOLER ASSEMBLY
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5. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE
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6. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
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7. ADD ENGINE COOLANT
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8. INSPECT FOR COOLANT LEAK
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9. INSPECT FOR EXHAUST GAS LEAK
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