Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FATR
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: AUDIO / VIDEO: REAR DOOR SPEAKER: INSTALLATION; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure listed below is for the LH side.

PROCEDURE

1. INSTALL REAR SPEAKER ASSEMBLY

NOTICE:

Do not touch the cone part of the speaker.

(a) Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new φ4.9 mm (0.193 in.) waterproof rivet into the nose piece.

(b) Using an air riveter or hand riveter, install the rear speaker assembly with 3 new rivets in the order shown in the illustration.

*A

w/o Woofer

*B

w/ Woofer

Rivet

Connector

NOTICE:

  • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

    *1

    Mandrel

    *2

    Riveter

    *a

    INCORRECT

    *b

    CORRECT

  • Confirm that the rivets are seated properly against the speaker.

    *1

    Riveter

    *a

    INCORRECT

    *b

    CORRECT

  • Do not tilt the riveter when installing the rivet to the speaker.
  • Do not leave any space between the rivet head and speaker.
  • Do not leave any space between the speaker and door. Firmly hold together the 2 items while installing the rivet.

    *1

    Riveter

    *a

    INCORRECT

    *b

    CORRECT

(c) Connect the connector.

2. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: REAR DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

3. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: REAR DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

4. INSTALL REAR DOOR INSIDE HANDLE BEZEL LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: REAR DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

5. INSTALL DOOR ASSIST GRIP COVER LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DOOR / HATCH: REAR DOOR: REASSEMBLY+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+