Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FATQ
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: AUDIO / VIDEO: REAR DOOR SPEAKER: REMOVAL; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]

REMOVAL

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure listed below is for the LH side.

PROCEDURE

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+

2. REMOVE DOOR ASSIST GRIP COVER LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+

3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+

4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+ 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: REAR DOOR: DISASSEMBLY+

5. REMOVE REAR SPEAKER ASSEMBLY

NOTICE:

Do not touch the cone part of the speaker.

(a) Disconnect the connector.

*A

w/o Woofer

*B

w/ Woofer

Rivet

Connector

(b) Put a 5 mm (0.197 in.) drill bit into a drill.

(c) Wind tape around the drill bit approximately 4 mm (0.157 in.) from the tip of the drill as shown in the illustration.

NOTICE:

Tape the 5 mm (0.197 in.) drill bit to prevent the drill bit from going too deep.

Standard:

Area

Specified Condition

a

4 mm (0.157 in.)

(d) Lightly press the drill against the 3 rivets, drill off the flanges of the 3 rivets and remove the rear speaker assembly.

CAUTION:

Be careful of the drilled rivet as it may become hot.

NOTICE:

  • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
  • Do not pry the rivet with the drill because this may cause damage to the installation holes of the rivet or the drill bit.

(e) Continue drilling and push out the remaining rivet fragments.

(f) Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.