Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001FAO1
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: HEATING / AIR CONDITIONING: BLOWER UNIT: REMOVAL; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]

REMOVAL

CAUTION / NOTICE / HINT

HINT:

Before removing the blower assembly, set the air conditioning to recirculation mode.

PROCEDURE

1. REMOVE AIR CONDITIONING UNIT ASSEMBLY

(a) for A25A-FXS:

Click here 2019 MY RAV4 HV [11/2018 - 02/2019]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REMOVAL 2019 MY RAV4 HV [02/2019 - 10/2019]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REMOVAL 2020 MY RAV4 HV [10/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REMOVAL 2021 MY RAV4 HV [08/2020 - 12/2021]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REMOVAL 2022 MY RAV4 HV [12/2021 - 10/2022]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REMOVAL

(b) for A25A-FKS:

Click here 2019 MY RAV4 [11/2018 - 10/2019]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REMOVAL 2020 MY RAV4 [10/2019 - 08/2020]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REMOVAL 2021 - 2022 MY RAV4 [08/2020 - 10/2022]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REMOVAL 2023 MY RAV4 [10/2022 - 10/2023]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REMOVAL 2024 MY RAV4 [10/2023 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REMOVAL

2. REMOVE NO. 2 AIR DUCT (for TMC Made)

(a) Remove the screw.

*a

Hidden Claw

(b) Detach the claw to remove the No. 2 air duct.

NOTICE:

  • Be careful not to deform or damage the lower heater case of the air conditioner unit assembly when removing the No. 2 air duct.
  • If the fitting part of the No. 2 air duct has been cracked or deformed during removal, make sure to replace the air duct with a new one. Failure to do so may cause the No. 2 air duct to fall off or noise to occur.

3. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (for TMMC Made)

HINT:

Use the same procedure described as for the No. 2 air duct (for TMC Made).

4. REMOVE BLOWER ASSEMBLY

(a) Disconnect the connector.

*a

Clamp

*b

Guide

(b) Detach the clamp and guide.

(c) Remove the 2 screws.

(d) Detach the claw and guide and remove the blower assembly.