Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EV9U
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: A25A-FKS (ENGINE CONTROL): CRANKSHAFT POSITION SENSOR: INSTALLATION; 2019 - 2024 MY RAV4 [11/2018 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. INSTALL CRANKSHAFT POSITION SENSOR

*a

O-ring Groove

*b

Crankshaft Position Sensor Tip

(a) Perform this procedure only when reusing the crankshaft position sensor.

(1) Clean the O-ring groove of the crankshaft position sensor.

NOTICE:

Make sure the O-ring groove is free of foreign matter.

(2) Install a new O-ring to the crankshaft position sensor.

NOTICE:

Set the O-ring on the tip of the crankshaft position sensor and roll it into the O-ring groove with bare hands to install it.

(3) Check if the O-ring is twisted.

HINT:

Check the entire circumference of the seam of the O-ring for twisting.

*1

O-ring

*a

Correct

*b

Incorrect

*c

Seam

(b) Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.

(c) Install the crankshaft position sensor to the cylinder block sub-assembly with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • If the crankshaft position sensor has been struck or dropped, replace it.
  • Make sure that the O-ring is not cracked or moved out of place when installing the crankshaft position sensor.

(d) Connect the crankshaft position sensor connector.

2. INSTALL STARTER ASSEMBLY

  • w/ Stop And Start System:

    Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (STARTING): STARTER (w/ Stop And Start System): INSTALLATION 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (STARTING): STARTER (w/ Stop And Start System): INSTALLATION 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (STARTING): STARTER (w/ Stop And Start System): INSTALLATION

  • w/o Stop And Start System:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (STARTING): STARTER (w/o Stop And Start System): INSTALLATION 2020 - 2024 MY RAV4 [10/2019 -        ]; A25A-FKS (STARTING): STARTER (w/o Stop And Start System): INSTALLATION

3. INSPECT FOR ENGINE OIL LEAK

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2021 MY RAV4 [08/2020 - 12/2021]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2022 - 2023 MY RAV4 [12/2021 - 10/2023]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+ 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+