Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EV97
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: A25A-FKS (ENGINE CONTROL): ACTIVE CONTROL ENGINE MOUNT (for Front Side): INSTALLATION; 2019 - 2024 MY RAV4 [11/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL FRONT ENGINE MOUNTING INSULATOR

(a) Install the stay to the front engine mounting insulator with the nut.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

(b) Install the front engine mounting insulator to the front frame assembly with the 3 nuts.

Torque:

72 N·m {734 kgf·cm, 53 ft·lbf}

(c) Install the front engine mounting bracket to the transaxle housing with the 3 bolts.

Torque:

Bolt (A), (B) and (C) :

42 N·m {428 kgf·cm, 31 ft·lbf}

NOTICE:

Temporarily tighten the bolt (A), and then fully tighten the 3 bolts in the order of (B), (C) and (A).

(d) Install the front engine mounting bracket to the front engine mounting insulator with the bolt (D).

Torque:

Bolt (D) :

72 N·m {734 kgf·cm, 53 ft·lbf}

(e) Connect the vacuum hose to the front engine mounting insulator.

(f) Attach the 2 clamps to connect the vacuum hoses to the front engine mounting insulator.

(g) Install the No. 1 radiator bracket to the front engine mounting bracket with the bolt.

Torque:

19 N·m {194 kgf·cm, 14 ft·lbf}

(h) Attach the 4 clamps to install the radiator hose, vacuum hoses and No. 2 engine wire to the No. 1 radiator bracket.

2. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

3. INSTALL NO. 1 ENGINE UNDER COVER

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

4. INSTALL VACUUM SWITCHING VALVE (for Active Control Engine Mount System)

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): VACUUM SWITCHING VALVE (for Engine Mounting): INSTALLATION

5. INSTALL FRONT FENDER SPLASH SHIELD LH

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

6. INSTALL FRONT FENDER SPLASH SHIELD RH

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2021 MY RAV4 [08/2020 - 12/2021]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2022 - 2024 MY RAV4 [12/2021 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+