Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001ERWW
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 02/2019]
Title: POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: CALIBRATION; 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]

CALIBRATION

TORQUE SENSOR ZERO POINT CALIBRATION

NOTICE:

Perform torque sensor zero point calibration if any of the following conditions occur:

  • The rack and pinion power steering gear assembly has been replaced.
  • There is a difference in steering effort between turning left and right.

(a) Perform inspection before calibration.

(1) Turn the ignition switch off.

(2) Connect the Techstream to the DLC3.

(3) Turn the ignition switch to ON.

(4) Turn the Techstream on.

(5) Calibrate the rack and pinion power steering gear assembly. Enter the following menus: Chassis / EMPS / Data List.

(6) Check the values by referring to the table below.

Chassis > EMPS > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

IG Power Supply

IG power source voltage

Min.: 0.0000 V

Max.: 20.1531 V

8.0000 to 16.0000 V

Ignition switch ON

Chassis > EMPS > Data List

Tester Display

IG Power Supply

Standard Voltage:

8 to 16 V

NOTICE:

If the IG power supply voltage is 8 V or less, calibration cannot be performed. In this case, charge or replace the auxiliary battery, and then perform calibration.

(b) Perform torque sensor zero point calibration.

NOTICE:

If DTC C1516 (Torque Sensor Zero Point Adjustment Incomplete) is stored, the torque sensor zero point cannot be calibrated. Clear the DTCs before starting calibration.

(1) Align the front wheels straight ahead and center the steering wheel.

(2) Turn the ignition switch off.

(3) Connect the Techstream to the DLC3.

(4) Turn the ignition switch to ON.

(5) Turn the Techstream on.

(6) Enter the following menus: Chassis / EMPS / Utility / Torque Sensor Adjustment.

Chassis > EMPS > Utility

Tester Display

Torque Sensor Adjustment

NOTICE:

  • Do not turn the steering wheel sharply.
  • During the torque sensor zero point calibration, the steering wheel will shudder. Do not touch the steering wheel until at least 3 seconds have elapsed after the shuddering has stopped.

(7) Check for DTCs.

Chassis > EMPS > Trouble Codes

NOTICE:

If DTC C1515, C1516, C1534 or C1581 is output, perform troubleshooting for the corresponding DTC.

Result

See Procedure

DTC C1515 is output.

2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: C1515; Torque Sensor Zero Point Adjustment Undone

DTC C1516 is output.

2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: C1516; Torque Sensor Zero Point Adjustment Incomplete

DTC C1534 is output.

2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: C1511-C1514,C1517,C1521-C1523,C1528,C1531-C1555; Torque Sensor1

DTC C1581 is output.

2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: C1581; Assist Map Number Un-Writing

ASSIST MAP WRITING

NOTICE:

Perform assist map writing if the following condition occurs:

The rack and pinion power steering gear assembly has been replaced.

(a) Turn the ignition switch off.

(b) Connect the Techstream to the DLC3.

(c) Turn the ignition switch to ON.

(d) Turn the Techstream on.

(e) Enter the following menus: Chassis / EMPS / Utility / Signal Check.

Chassis > EMPS > Utility

Tester Display

Signal Check

HINT:

  • Follow the instructions on the Techstream to perform Signal Check.
  • With DTC C1581 output, performing Signal Check will cause the rack and pinion power steering gear assembly to enter Signal Check and the assist map will be written automatically.

(f) Wait for at least 5 seconds.

(g) Check for DTCs.

Chassis > EMPS > Trouble Codes

HINT:

After writing the assist map, if DTC C1581 is output, perform the troubleshooting procedure for DTC C1581.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; POWER ASSIST SYSTEMS: POWER STEERING SYSTEM: C1581; Assist Map Number Un-Writing