Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001ENR4 |
Model Year Start: 2019 |
Model: RAV4 |
Prod Date Range: [11/2018 - 08/2020] |
Title: WINDOW / GLASS: WINDSHIELD GLASS: REMOVAL; 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function When Necessary Procedures not Performed
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Link
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Forward recognition camera
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Windshield glass (Including removal and installation)
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Adjust forward recognition camera
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Dynamic radar cruise control system (for HV model)
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Front camera system
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Lane control system
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Road sign assist system
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Front radar sensor system
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Pre-collision system
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Automatic high beam system
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One time recognition:
or
Sequential recognition:
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Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function When Necessary Procedures not Performed
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Link
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-
Forward recognition camera
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Windshield glass (Including removal and installation)
|
Adjust forward recognition camera
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-
Dynamic radar cruise control system (for Gasoline model)
-
Front camera system
-
Lane control system
-
Road sign assist system
-
Front radar sensor system
-
Pre-collision system
-
Automatic high beam system
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One time recognition:
or
Sequential recognition:
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PROCEDURE
1. PRECAUTION
NOTICE:
When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also the dynamic radar cruise control system (for HV Model), dynamic radar cruise control system (for Gasoline Model), front camera system, lane control system, road sign assist system, front radar sensor system, pre-collision system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.
2. REMOVE FRONT WIPER ARM HEAD CAP
Click here
3. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH
Click here
4. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH
Click here
5. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
Click here
6. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
HINT:
Use the same procedure described for the LH side.
7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Click here
8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
Click here
9. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Use the same procedure described for the LH side.
10. REMOVE FRONT PILLAR GARNISH LH
Click here
11. REMOVE FRONT PILLAR GARNISH RH
HINT:
Use the same procedure described for the LH side.
12. REMOVE VISOR ASSEMBLY LH
Click here
13. REMOVE VISOR ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.
14. REMOVE VISOR HOLDER
Click here
15. REMOVE ASSIST GRIP ASSEMBLY
Click here
16. REMOVE MAP LIGHT ASSEMBLY
Click here
17. REMOVE RAIN SENSOR (w/ Rain Sensor)
Click here
18. REMOVE NO. 2 FORWARD RECOGNITION COVER (w/ Pre-collision System)
Click here
19. REMOVE NO. 1 FORWARD RECOGNITION COVER (w/ Pre-collision System)
Click here
20. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)
Click here
21. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)
Click here
22. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (for Digital Inner Mirror)
Click here
23. REMOVE FORWARD RECOGNITION LATCH (w/ Pre-collision System)
Click here
24. REMOVE FORWARD RECOGNITION CAMERA (w/ Pre-collision System)
Click here
25. REMOVE FORWARD RECOGNITION W/HEATER HOOD SUB-ASSEMBLY (w/ Pre-collision System)
Click here
26. REMOVE ROOF HEADLINING ASSEMBLY
HINT:
Remove a sufficient amount of the front portion of the roof headlining assembly so that windshield glass removal and installation procedures can be performed.
(a) Partially remove the roof headlining.
(1) for Normal Roof:
Click here
(2) for Moon Roof:
Click here
(3) for Panoramic Moon Roof:
Click here
27. REMOVE WINDSHIELD GLASS
NOTICE:
The windshield glass may fall while performing this procedure. Therefore, use suction cups to hold the windshield glass from the outside of the vehicle.
(a) w/ windshield deicer:
(1) Disconnect the windshield deicer connector and detach the clamp.
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(b) Apply protective tape on the body surface around the outer edge of the windshield glass to the left, right and top sides.
*a
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Apply protective tape
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Protective Tape
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(c) When reusing the windshield glass:
Place matchmarks over the glass and vehicle body at the locations indicated in the illustration.
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(d) Install the suction cups to the windshield glass.
(e) From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.
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*1
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Windshield Glass Stopper
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*a
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Piano Wire
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(f) Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.
NOTICE:
-
When separating the glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.
-
To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.
(g) Cut through the adhesive by pulling the piano wire around the glass.
NOTICE:
Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.
(h) Using suction cups, detach the 2 windshield glass stoppers and windshield glass retainers and remove the windshield glass.
*A
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for 1-piece Type
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*B
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for 2-piece Type
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*1
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No. 1 Windshield Glass Stopper
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*2
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No. 2 Windshield Glass Stopper
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28. REMOVE NO. 1 WINDSHIELD GLASS STOPPER
(a) When reusing the windshield glass:
(1) for 1-piece Type:
Using a gasket scraper, remove the 2 No. 1 window glass stoppers from the windshield glass.
NOTICE:
Be careful not to damage the windshield glass.
HINT:
Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.
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(2) for 2-piece Type:
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Remove in this Direction
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Using a gasket scraper, remove the 2 No. 1 window glass stoppers from the body.
NOTICE:
-
Be careful not to damage the windshield glass.
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Be sure to replace the No. 1 windshield glass stopper with a new one.
29. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) When reusing the windshield glass:
(1) Using a gasket scraper, remove the 2 No. 2 window glass stoppers from the windshield glass.
NOTICE:
-
Be careful not to damage the windshield glass.
-
Be sure to replace the No. 2 window glass stoppers with a new one.
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30. REMOVE FRONT WINDOW INNER CENTER MOULDING
HINT:
Perform the following procedure only when replacement of the front window inner center moulding is necessary.
(a) Using a scraper, remove the front window inner center moulding.
NOTICE:
-
Be careful not to damage the windshield glass.
-
Be sure to replace the front window inner center moulding with a new one.
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