| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001ENQ5 |
| Model Year Start: 2019 | Model: RAV4 | Prod Date Range: [11/2018 - ] |
| Title: SLIDING ROOF / CONVERTIBLE: SLIDING ROOF HOUSING (for Panoramic Moon Roof): DISASSEMBLY; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 - ] | ||
DISASSEMBLY
PROCEDURE
1. REMOVE SLIDING ROOF PANEL SUB-ASSEMBLY
(a) Detach the claw and guide.
(b) Move the sliding roof panel sub-assembly in the direction indicated by the arrow (1) shown in the illustration.
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Remove in this Direction (1) |
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Remove in this Direction (2) |
(c) Detach the guide and remove the sliding roof panel sub-assembly in the direction indicated by the arrow (2) shown in the illustration.
2. REMOVE ROOM LIGHT BRACKET
(a) Remove the 4 nuts.
|
*a |
Backside |
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Nut |
|
Connector |
(b) Disconnect the connector and remove the room light bracket.
3. REMOVE NO. 2 ROOF WIRE
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(a) Detach the wire harness clamp and connector clamp to remove the No. 2 roof wire. |
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4. REMOVE SLIDING ROOF DRIVE GEAR ASSEMBLY (for Sliding Roof Glass)
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(a) Remove the 2 bolts and sliding roof drive gear assembly (for sliding roof glass). |
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5. REMOVE SLIDING ROOF DRIVE GEAR ASSEMBLY (for Roof Sunshade)
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(a) Remove the 2 bolts and sliding roof drive gear sub-assembly (for roof sunshade). |
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6. REMOVE REAR SLIDING ROOF GARNISH
HINT:
Perform the following procedures if replacing the rear sliding roof garnish.
(a) Using a heat light, heat the rear sliding roof garnish.
Heating Temperature
|
Item |
Temperature |
|---|---|
|
Rear Sliding Roof Garnish |
20 to 30 °C (68 to 86 °F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
|
*a |
Heated Part |
|
*b |
Heat Light |
NOTICE:
Do not heat the rear sliding roof garnish excessively.
(b) Detach the double-sided tape and the guide to remove the rear sliding roof garnish.
|
Double-sided Tape |
- |
- |
NOTICE:
Be sure to replace the rear sliding roof garnish with a new one.
7. REMOVE SLIDE ROOF RAIL SUB-ASSEMBLY
(a) Remove the 16 nuts and the slide roof rail sub-assembly from the sliding roof housing panel.
8. REMOVE SUNSHADE TRIM SUB-ASSEMBLY
(a) Detach the guide in the direction indicated by the arrow (1) shown in the illustration.
|
*1 |
Sliding Roof Sunshade Guide LH |
|
*a |
Backside |
|
|
Remove in this Direction (1) |
|
|
Remove in this Direction (2) |
HINT:
Use the same procedure for the other side.
(b) Remove the sliding roof sunshade guide LH in the direction indicated by the arrow (2) shown in the illustration.
HINT:
Use the same procedure for the other side.
(c) Using a screwdriver, detach the claw and remove part A as shown in the illustration.
|
*a |
Part A |
- |
- |
|
|
Remove in this Direction |
|
Protective Tape |
HINT:
Tape the screwdriver tip before use.
(d) Using a screwdriver, detach the claw of the sliding roof sunshade plate LH.
|
*1 |
Sliding Roof Sunshade Plate LH |
|
|
Claw |
|
|
Protective Tape |
HINT:
- Tape the screwdriver tip before use.
- Use the same procedure for the other side.
(e) Using a screwdriver, remove the sunshade trim sub-assembly with sliding roof sunshade plate LH in the direction shown in the illustration.
|
*1 |
Sliding Roof Sunshade Plate LH |
|
|
Remove in this Direction |
|
|
Protective Tape |
HINT:
- Tape the screwdriver tip before use.
- Use the same procedure for the other side.
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(f) Remove the sliding roof sunshade plate LH from the sunshade trim sub-assembly. |
|
(g) Push the retractor cap, lift up the sunshade trim sub-assembly in the direction of the arrow (1) and then remove it in the direction of the arrow (2) as shown in the illustration.
NOTICE:
To prevent the sunshade trim sub-assembly from being damaged, fully push in the RH side retractor cap before lifting the sunshade trim sub-assembly to separate it from the slide roof rail sub-assembly.
|
*a |
Retractor Cap |
- |
- |
|
|
Push |
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Remove in this Direction (1) |
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|
Remove in this Direction (2) |
- |
- |
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