Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EKPH
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 02/2019]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): Abnormal Brake Pedal Response on First Depression; 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]

Abnormal Brake Pedal Response on First Depression

DESCRIPTION

If the vehicle has been stopped without opening or closing the driver door for a long period of time, the electronically controlled brake system will not be ready and sufficient fluid pressure may not be stored in the accumulator. In this case, the brake pedal response may not be the same as usual the first time the brake pedal is depressed. This is not a malfunction.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

When replacing the skid control ECU (brake booster with master cylinder assembly), perform initialization and calibration of the linear solenoid valve.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

PROCEDURE

1.

BRAKE PROBLEM CHECK

(a) Check the conditions at the time the problem occurred.

(1) Whether a warning light illuminated or the buzzer sounded.

(2) The number of times the power switch was turned on (IG) since the latest symptom occurred.

(3) Frequency of the symptom.

NEXT

2.

CHECK VEHICLE

(a) Turn the power switch off.

(b) Depress the brake pedal within 2 minutes of opening the driver door and check the response of the brake pedal.

(c) Release the brake pedal and wait for 2 minutes without depressing the brake pedal, opening or closing the driver door or operating the power switch.

(d) After 2 seconds or more have elapsed, depress the brake pedal and check that the first depression response is different to successive depression responses.

HINT:

Compare the response of the brake pedal when the system is in sleep mode and when the stroke simulator is operating.

Result

Proceed to

The response of the brake pedal does not change.

A

The response of the brake pedal changed.

B
B

END
A

3.

INSPECT FRONT DOOR COURTESY LIGHT SWITCH ASSEMBLY LH

(a) Set the interior light door switch to ON and check that the map light assembly illuminates, then set the interior light door switch to DOOR.

(b) Check that the map light assembly illuminates when the driver door is opened.

OK:

The map light assembly illuminates when the driver door is opened.

NG

INSPECT LIGHTING SYSTEM (COURTESY LIGHT SWITCH CIRCUIT)

w/ Headlight ECU: Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; LIGHTING (EXT): LIGHTING SYSTEM (w/ Headlight ECU without AFS): HOW TO PROCEED WITH TROUBLESHOOTING

w/o Headlight ECU: Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; LIGHTING (EXT): LIGHTING SYSTEM (w/o Headlight ECU): HOW TO PROCEED WITH TROUBLESHOOTING

OK

4.

CHECK HARNESS AND CONNECTOR (CTY TERMINAL)

(a) Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.

*a

Front view of wire harness connector

(to Skid Control ECU (Brake Booster with Master Cylinder Assembly))

(b) Disconnect the A42 skid control ECU (brake booster with master cylinder assembly) connector.

(c) Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A42-19 (CTY) - Body ground

Driver door open

1.5 V or less

A42-19 (CTY) - Body ground

Driver door closed

11 to 14 V
OK

REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (CTY CIRCUIT)