Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001EKJK |
Model Year Start: 2019 |
Model: RAV4 HV |
Prod Date Range: [11/2018 - 08/2020] |
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): P0D2D1C; Drive Motor "A" Inverter Voltage Sensor Voltage Out of Range; 2019 - 2020 MY RAV4 HV [11/2018 - 08/2020] |
DTC
|
P0D2D1C
|
Drive Motor "A" Inverter Voltage Sensor Voltage Out of Range
|
DTC SUMMARY
MALFUNCTION DESCRIPTION
The hybrid vehicle control ECU assembly detects a VH sensor malfunction.
The cause of this malfunction may be one of the following:
Inverter voltage sensor internal circuit malfunction
-
Voltage sensor malfunction
-
Motor generator control ECU (MG ECU) malfunction
-
Communication (wire harness) malfunction
High voltage system malfunction
-
Inverter with converter assembly malfunction
Air conditioning system malfunction
-
Compressor with motor assembly malfunction
DESCRIPTION
For a description of the inverter.
Click here
The signal line from the inverter voltage (VH) sensor is connected to the MG ECU, which is built into the inverter with converter assembly.
HINT:
The term "drive motor A" indicates the motor (MG2).
DTC No.
|
Detection Item
|
DTC Detection Condition
|
Trouble Area
|
MIL
|
Warning Indicate
|
P0D2D1C
|
Drive Motor "A" Inverter Voltage Sensor Voltage Out of Range
|
Inverter voltage (VH) sensor performance malfunction:
When not boosting, difference between "VH-Voltage after Boosting" and "VL-Voltage before Boosting" is large and difference between "VH-Voltage after Boosting" and "Hybrid Battery Voltage" is large.
(1 trip detection logic)
|
-
Inverter with converter assembly
-
Air conditioning system
|
Comes on
|
Master Warning:
Comes on
|
Related Data List
DTC No.
|
Data List
|
P0D2D1C
|
-
VL-Voltage before Boosting
-
VH-Voltage after Boosting
-
Hybrid Battery Voltage
-
Boost Ratio
-
SMRG Status
-
SMRP Status
-
SMRB Status
-
Ready Signal
|
CONFIRMATION DRIVING PATTERN
HINT:
After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.
Click here
-
Connect the Techstream to the DLC3.
-
Turn the power switch on (IG) and turn the Techstream on.
-
Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
-
Turn the power switch off and wait for 2 minutes or more.
-
Turn the power switch on (IG) and turn the Techstream on.
-
Turn the power switch on (READY).
-
With the shift lever in D, depress both the accelerator pedal and brake pedal at the same time to raise the "Hybrid Battery SOC" to a sufficient level.
-
Move the shift lever to P, check that the engine is stopped and move the shift lever to N.
-
Set the A/C for maximum cooling.
-
Leave the vehicle for a few minutes.
HINT:
Confirm that the Data List item "Boost Ratio" is 0% when the accelerator pedal is not depressed. Check that the Data List items "VH-Voltage after Boosting" and "Hybrid Battery Voltage" are almost the same.
-
Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
-
Check the DTC judgment result.
HINT:
-
If the judgment result shows NORMAL, the system is normal.
-
If the judgment result shows ABNORMAL, the system has a malfunction.
-
If the judgment result shows INCOMPLETE, perform driving pattern again.
PROCEDURE
1.
|
CHECK DTC OUTPUT (HYBRID CONTROL, MOTOR GENERATOR)
|
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Enter the following menus: Powertrain / Hybrid Control and Motor Generator / Trouble Codes.
(d) Check for DTCs.
Powertrain > Hybrid Control > Trouble Codes
Powertrain > Motor Generator > Trouble Codes
Result
|
Proceed to
|
P0D2D1C only is output, or DTCs except the ones in the table below are also output.
|
A
|
DTCs of hybrid control system in the tables below are output.
|
B
|
DTCs of motor generator control system in the tables below are output.
|
C
|
Malfunction Content
|
System
|
Relevant DTC
|
Microcomputer malfunction
|
Hybrid control system
|
P0A1B49
|
Drive Motor "A" Control Module Internal Electronic Failure
|
P0AFC00
|
Hybrid/EV Battery Sensor Module
|
P0AFC96
|
Hybrid/EV Battery Sensor Module Component Internal Failure
|
P060647
|
Hybrid/EV Powertrain Control Module Processor Watchdog / Safety MCU Failure
|
Motor generator control system
|
P0A1B1F
|
Generator Control Module Circuit Intermittent
|
P0A1A47
|
Generator Control Module Watchdog / Safety MC Failure
|
P0A1A49
|
Generator Control Module Internal Electronic Failure
|
P1C2A1C
|
Generator A/D Converter Circuit Circuit Voltage Out of Range
|
P1C2A49
|
Generator A/D Converter Circuit Internal Electronic Failure
|
P313383
|
Communication Error from Generator to Drive Motor "A" Value of Signal Protection Calculation Incorrect
|
P313386
|
Communication Error from Generator to Drive Motor "A" Signal Invalid
|
P313387
|
Communication Error from Generator to Drive Motor "A" Missing Message
|
Power source circuit malfunction
|
Hybrid control system
|
P0AFC16
|
Hybrid/EV Battery Sensor Module Circuit Voltage Below Threshold
|
Motor generator control system
|
P06D61C
|
Generator Control Module Offset Power Circuit Voltage Out of Range
|
Communication system malfunction
|
Hybrid control system
|
P312387
|
Lost Communication with Drive Motor Control Module "A" from Hybrid/EV Control Module Missing Message
|
U029A87
|
Lost Communication with Hybrid/EV Battery Sensor Module Missing Message
|
Sensor and actuator circuit malfunction
|
Hybrid control system
|
P0B3B14
|
Hybrid/EV Battery Voltage Sensor "A" Circuit Short to Ground or Open
|
P0B4014
|
Hybrid/EV Battery Voltage Sensor "B" Circuit Short to Ground or Open
|
P0B4514
|
Hybrid/EV Battery Voltage Sensor "C" Circuit Short to Ground or Open
|
P0B4A14
|
Hybrid/EV Battery Voltage Sensor "D" Circuit Short to Ground or Open
|
P0B4F14
|
Hybrid/EV Battery Voltage Sensor "E" Circuit Short to Ground or Open
|
P0B5414
|
Hybrid/EV Battery Voltage Sensor "F" Circuit Short to Ground or Open
|
P0B5914
|
Hybrid/EV Battery Voltage Sensor "G" Circuit Short to Ground or Open
|
P0B5E14
|
Hybrid/EV Battery Voltage Sensor "H" Circuit Short to Ground or Open
|
P0B6314
|
Hybrid/EV Battery Voltage Sensor "I" Circuit Short to Ground or Open
|
P0B6814
|
Hybrid/EV Battery Voltage Sensor "J" Circuit Short to Ground or Open
|
P0B6D14
|
Hybrid/EV Battery Voltage Sensor "K" Circuit Short to Ground or Open
|
P0B7214
|
Hybrid/EV Battery Voltage Sensor "L" Circuit Short to Ground or Open
|
P308A13
|
Hybrid/EV Battery Voltage Sensor All Circuit Open
|
P0AFC62
|
Hybrid/EV Battery Sensor Module Signal Compare Failure
|
P308A12
|
Hybrid/EV Battery Voltage Sensor All Circuit Short to Auxiliary Battery
|
System malfunction
|
Hybrid control system
|
P0C7600
|
Hybrid/EV Battery System Discharge Time Too Long
|
Motor generator control system
|
P0D2D16
|
Drive Motor "A" Inverter Voltage Sensor (VH) Circuit Voltage Below Threshold
|
P0D2D17
|
Drive Motor "A" Inverter Voltage Sensor (VH) Circuit Voltage Above Threshold
|
P0E3116
|
DC/DC Converter Voltage Sensor "A" (VL) Circuit Voltage Below Threshold
|
P0E3117
|
DC/DC Converter Voltage Sensor "A" (VL) Circuit Voltage Above Threshold
|
HINT:
-
P0D2D1C may be output as a result of the malfunction indicated by the DTCs above.
-
The chart above is listed in inspection order of priority.
-
Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)
(e) Turn the power switch off.
A
|
|
|
2.
|
CHECK FOR VEHICLE CONTROL HISTORY (HYBRID CONTROL SYSTEM)
|
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Hybrid Control / Utility / Vehicle Control History (RoB).
Powertrain > Hybrid Control > Utility
Tester Display
|
Vehicle Control History (RoB)
|
(e) Check for Vehicle Control History.
Result
|
Proceed to
|
Vehicle Control History Code "X0523" is stored
|
A
|
Vehicle Control History Code "X0523" is not stored
|
B
|
(f) Turn the power switch off.
A
|
|
|
HINT:
By checking Time Stamp, the time and order in which DTCs were stored in an ECU can be checked.
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Enter the following menus: Health Check.
(e) Select the systems for which to perform Health Check and check for time stamp data: Store All Data.
(f) Select "Yes" when "Do you want to store time stamp data?" is displayed.
HINT:
If "Yes" is not selected, time stamp data will not be stored.
(g) After Health Check has completed, select "Time Stamp Data" to display the Time Stamp screen.
(h) Select the "HV" from the drop-down list on the bottom of the Time Stamp screen.
(i) Check the trip count for DTC P0D2D1C.
(j) Check the trip count for Vehicle Control History Code "X0523".
Result
|
Proceed to
|
Trip counts for DTC P0D2D1C and Vehicle Control History Code "X0523" are identical.
|
A
|
Trip counts for DTC P0D2D1C and Vehicle Control History Code "X0523" are not identical.
|
B
|
(k) Turn the power switch off.
A
|
|
|
4.
|
CHECK FREEZE FRAME DATA (HYBRID CONTROL)
|
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
(d) Read the freeze frame data of DTC P0D2D1C.
Powertrain > Hybrid Control > Trouble Codes
Result
|
Proceed to
|
All of the following conditions are met:
-
"SMRG Status" is OFF at the time DTC confirmed.
-
"SMRP Status" is OFF at the time DTC confirmed.
-
"SMRB Status" is ON at the time DTC confirmed.
-
"Ready Signal" items are all OFF before and after DTC confirmed.
|
A
|
At least one of the following conditions is not met:
-
"SMRG Status" is OFF at the time DTC confirmed.
-
"SMRP Status" is OFF at the time DTC confirmed.
-
"SMRB Status" is ON at the time DTC confirmed.
-
"Ready Signal" items are all OFF before and after DTC confirmed.
|
B
|
(e) Turn the power switch off.
5.
|
CHECK DTC OUTPUT (AIR CONDITIONER)
|
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Enter the following menus: Powertrain / Air Conditioner / Trouble Codes.
Body Electrical > Air Conditioner > Trouble Codes
(d) Check for DTCs.
Result
|
Proceed to
|
DTC B1472 is not output
|
A
|
DTC B1472 is output
|
B
|
(e) Turn the power switch off.
A
|
|
|
6.
|
INSPECT COMPRESSOR WITH MOTOR ASSEMBLY
|
(a) Operate the compressor under the following conditions.
Item
|
Item
|
Power switch
|
On (READY)
|
A/C switch
|
On
|
Blower speed
|
HI
|
Temperature setting
|
MAX COLD
|
Ambient temperature
|
25°C (77°F) or higher
|
(b) Turn the power switch off.
(c) Check that there is no abnormal noise from the compressor immediately after the power switch is turned off.
Result
|
Proceed to
|
No abnormal noise.
|
A
|
Abnormal noise is heard.
|
B
|
|