Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001EEK0 |
Model Year Start: 2019 |
Model: RAV4 |
Prod Date Range: [11/2018 - 10/2023] |
Title: STOP AND START: STOP AND START SYSTEM: P033562; Crankshaft Position Sensor "A" Signal Compare Failure; 2019 - 2023 MY RAV4 [11/2018 - 10/2023] |
DTC
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P033562
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Crankshaft Position Sensor "A" Signal Compare Failure
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DESCRIPTION
The crankshaft position sensor sends an engine speed signal (NE signal) to the ECM. The engine speed signal is then sent directly from the NEO terminal of the ECM to the engine stop and start ECU. Additionally, the ECM sends the engine speed to the engine stop and start ECU via CAN communication. The engine stop and start ECU compares the NE signal and engine speed received via CAN communication to check for errors in the NE signal.
If the NE signal is abnormal, the engine stop and start ECU will blink the stop and start cancel indicator and stores DTC P033562.
DTC No.
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Detection Item
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DTC Detection Condition
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Trouble Area
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Warning Indicate
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Memory
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Note
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P033562
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Crankshaft Position Sensor "A" Signal Compare Failure
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All of the following conditions are met for 10 seconds (1 trip detection logic):
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Normal communication between the ECM and the engine stop and start ECU.
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Engine speed (NE signal) is below 6000 rpm.
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Difference between the NE signal that is sent directly from ECM and the engine speed that is sent via CAN is 300 rpm or higher.
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-
Wire harness or connector
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Crankshaft position sensor
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ECM
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Engine stop and start ECU
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Blinks
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DTC stored
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SAE Code: P0335
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CONFIRMATION DRIVING PATTERN
CONFIRMATION AFTER TROUBLESHOOTING
HINT:
-
If the cable is disconnected from the battery terminal, stop and start control is prohibited until refresh charge is completed.
In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item "Status of Battery Charge Control" changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the battery fluid temperature at 11°C (51°F) or higher, the refresh charge will be completed.)
-
If the Techstream is not available and the Data List item "Status of Battery Charge Control" cannot be checked, charge the battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.
If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.
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After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.
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Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Clear the DTCs.
Powertrain > Stop and Start > Clear DTCs
(e) Start the engine and wait for at least 15 seconds.
(f) Check that DTCs are not output.
Powertrain > Stop and Start > Trouble Codes
STOP AND START SYSTEM OPERATION CHECK
HINT:
-
If the cable is disconnected from the battery terminal, stop and start control is prohibited until refresh charge is completed.
In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item "Status of Battery Charge Control" changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the battery fluid temperature at 11°C (51°F) or higher, the refresh charge will be completed.)
-
If the Techstream is not available and the Data List item "Status of Battery Charge Control" cannot be checked, charge the battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.
If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.
-
After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.
(a) Start the engine and warm it up.
(b) Turn the air conditioning system off.
(c) Drive the vehicle at 7 km/h (4 mph) or more.
CAUTION:
When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.
(d) Depress the brake pedal and stop the vehicle.
(e) Allow the engine to stop by stop and start control. (Keep the shift lever in D.)
(f) Release the brake pedal with the shift lever in D to start the engine.
WIRING DIAGRAM
CAUTION / NOTICE / HINT
HINT:
-
Using the Techstream, read the freeze frame data before troubleshooting. System condition information is recorded as freeze frame data the moment a DTC is stored. This information can be useful when troubleshooting.
Click here
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DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.
Click here
PROCEDURE
1.
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CHECK DTC OUTPUT (SFI SYSTEM)
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(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine / Trouble Codes.
(e) Read the DTCs.
Powertrain > Engine > Trouble Codes
Result
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Proceed to
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SFI system DTCs are not output
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A
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SFI system crankshaft position sensor circuit DTC is output
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B
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A
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|
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2.
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READ VALUE USING TECHSTREAM (ENGINE SPEED)
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(a) Connect the Techstream to the DLC3
(b) Start the engine.
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Stop and Start / Data List / Engine Speed.
Powertrain > Stop and Start > Data List
Tester Display
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Engine Speed
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(e) According to the display on the Techstream, read the Data List.
OK:
Engine speed signal is input (the speeds displayed on the tachometer and the Techstream are almost the same).
NG
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|
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3.
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CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - ECM)
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(a) Disconnect the engine stop and start ECU connector.
(b) Disconnect the ECM connector.
(c) Disconnect the certification ECU (smart key ECU assembly) connector. (w/ Smart Key System)
(d) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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A34-10 (NE) - A24-16 (NEO)
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Always
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Below 1 Ω
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A34-10 (NE) or A24-16 (NEO) - Body ground and other terminals
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Always
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10 kΩ or higher
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NG |
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REPAIR OR REPLACE HARNESS OR CONNECTOR
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OK
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|
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4.
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CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BODY GROUND)
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(a) Disconnect the engine stop and start ECU connector.
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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A34-6 (DGND) - Body ground
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Always
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Below 1 Ω
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NG |
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REPAIR OR REPLACE HARNESS OR CONNECTOR
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OK
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|
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5.
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CHECK ENGINE STOP AND START ECU (NE SIGNAL INPUT)
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(a) Start the engine and warm it up.
(b) Connect an oscilloscope to the NE and DGND terminals of the engine stop and start ECU connector.
*a
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Component with harness connected
(Engine Stop and Start ECU)
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-
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-
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(c) Check the signal waveform according to the condition(s) in the table below.
Item
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Condition
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Tester Connection
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A34-10 (NE) - A34-6 (DGND)
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Tool Setting
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5 V/DIV., 2 ms./DIV.
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Condition
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Idling after engine warmed up
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Result:
Result
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Proceed to
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Pulse generation
(See waveform)
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A
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Stuck at 0 to 1.5 V
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B
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Stuck at 8 to 14 V
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C
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|
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B
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|
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6.
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CHECK ENGINE STOP AND START ECU (NE TERMINAL VOLTAGE)
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*a
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Component with harness connected
(Engine Stop and Start ECU)
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-
|
-
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(a) Disconnect the ECM connector.
(b) Turn the ignition switch to ON.
(c) Measure the voltage according to the value(s) in the table below.
Standard Voltage:
Tester Connection
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Condition
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Specified Condition
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A34-10 (NE) - A34-6 (DGND)
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Ignition switch ON
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8 to 14 V
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HINT:
DTCs may be stored during this inspection. Check for DTCs and clear them using the Techstream.
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