Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EC20
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 10/2019]
Title: A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL; 2019 MY RAV4 [11/2018 - 10/2019]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: When performing learning using the Techstream.

Click here 2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for Gasoline Model): CALIBRATION

Battery terminal is disconnected/reconnected

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Stop and start system

2019 - 2021 MY RAV4 [11/2018 - 12/2021]; STOP AND START: STOP AND START SYSTEM: PRECAUTION

Perform steering sensor zero point calibration

Lane control system

2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for Gasoline model)*

Pre-collision system

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: INITIALIZATION

Panoramic view monitor system (for Gasoline model)

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): INITIALIZATION

Reset back door close position

Power back door system (for Gasoline model)

2019 - 2023 MY RAV4 [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for Gasoline Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

Replacement of ECM

w/ Canister Pump Module:

  • Perform Vehicle Identification Number (VIN) registration

DTC P063051 is output

2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION

w/o Canister Pump Module:

  • Perform Vehicle Identification Number (VIN) or frame number registration

2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/o Canister Pump Module): INITIALIZATION

Code registration

Engine start function

w/ Smart Key System:

2019 MY RAV4 [11/2018 - 10/2019]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

w/o Smart Key System:

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (for Gasoline Model without Smart Key System): REGISTRATION

for UB80E:

  • If transaxle compensation code read from ECM
    • Perform reset memory
    • Transfer transaxle compensation code
    • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for Registration:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: REGISTRATION

for UB80F:

  • If transaxle compensation code read from ECM
    • Perform reset memory
    • Transfer transaxle compensation code
    • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for Registration:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: REGISTRATION

  • Replacement of engine assembly
  • Gas leak from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

w/ Canister Pump Module:

2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/ Canister Pump Module): INITIALIZATION

w/o Canister Pump Module:

2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM (w/o Canister Pump Module): INITIALIZATION

Replacement of automatic transaxle assembly

for UB80E:

  • Reset memory
  • Input transaxle compensation code into ECM
  • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for Registration:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: REGISTRATION

for UB80F:

  • Reset memory
  • Input transaxle compensation code into ECM
  • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for Registration:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: REGISTRATION

Automatic transaxle fluid

ATF thermal degradation estimate reset

The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly

for UB60E:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

for UB60F:

2019 - 2024 MY RAV4 [11/2018 -        ]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE SYSTEM: INITIALIZATION

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

Television camera assembly optical axis (Back camera position setting)

Parking assist monitor system

2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: CALIBRATION

  • Parking assist ECU initialization
  • Adjust steering angle

Panoramic view monitor system (for Gasoline model)

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): CALIBRATION

Front wheel alignment adjustment

  1. Perform reset memory
  2. Perform acceleration sensor zero point calibration and store system information memorization.
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ Vacuum Brake Booster): UTILITY

Front bumper assembly (Including removal and installation)

Front television camera view adjustment

Panoramic view monitor system (for Gasoline model)

2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): CALIBRATION

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

    Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal

    System Name

    See Procedure

    Vehicle enrolled in Toyota Entune system or safety connect system

    6 minutes

    Vehicle not enrolled in Toyota Entune system and safety connect system

    1 minute

  • This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

CAUTION:

  • The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

    *a

    An Object Exceeding Weight Limit of Engine Lifter

  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  • for HFC-134a (R134a):

    Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFC-134a(R134a)): REPLACEMENT+

  • for HFO-1234yf (R1234yf):

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFO-1234yf(R1234yf)): REPLACEMENT+ 2019 - 2024 MY RAV4 RAV4 HV [02/2019 -        ]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFO-1234yf(R1234yf)): REPLACEMENT+

3. DISCHARGE FUEL SYSTEM PRESSURE

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL SYSTEM: PRECAUTION

4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

5. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

6. SECURE STEERING WHEEL

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+

7. REMOVE FRONT WHEELS

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; MAINTENANCE: TIRE AND WHEEL: REMOVAL+

8. REMOVE FRONT FENDER FRONT SPLASH SHIELD LH

(a) for Short Type:

(1) Remove the 3 screws.

(2) Detach the clip and remove the front fender front splash shield LH.

(b) for Long Type:

(1) Remove the 4 screws.

(2) Detach the clip and remove the front fender front splash shield LH.

9. REMOVE FRONT FENDER FRONT SPLASH SHIELD RH

(a) for Short Type:

(1) Remove the 3 screws.

(2) Detach the clip and remove the front fender front splash shield RH.

(b) for Long Type:

(1) Remove the 4 screws.

(2) Detach the clip and remove the front fender front splash shield RH.

10. REMOVE NO. 1 ENGINE UNDER COVER

(a) Remove the 2 bolts and 10 screws. (Short Type Front Fender Front Splash Shield)

(b) Remove the 2 bolts and 8 screws. (Long Type Front Fender Front Splash Shield)

(c) Detach the guide and remove the No. 1 engine under cover.

*a

Short Type Front Fender Front Splash Shield

-

-

Bolt

Screw

11. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

(a) Remove the 2 bolts, 2 screws, 6 clips and No. 2 engine under cover assembly.

Bolt

Screw

12. REMOVE FRONT FENDER APRON SEAL LH

(a) Remove the 2 bolts, clip and front fender apron seal LH.

Bolt

Clip

13. REMOVE FRONT FENDER APRON SEAL RH

(a) Remove the 2 bolts, clip and front fender apron seal RH.

Bolt

Clip

14. REMOVE FRONT BUMPER ASSEMBLY

  • for Off Road Package:

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; EXTERIOR PANELS / TRIM: FRONT BUMPER (for Off Road Package): REMOVAL 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; EXTERIOR PANELS / TRIM: FRONT BUMPER (for Off Road Package): REMOVAL

  • except Off Road Package:

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; EXTERIOR PANELS / TRIM: FRONT BUMPER (except Off Road Package): REMOVAL 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; EXTERIOR PANELS / TRIM: FRONT BUMPER (except Off Road Package): REMOVAL

15. REMOVE FRONT LOWER BUMPER ABSORBER

(a) Remove the 5 bolts.

(b) Detach the 2 claws and remove the front lower bumper absorber.

16. DRAIN ENGINE COOLANT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; MAINTENANCE: A25A-FKS COOLANT: REPLACEMENT+

17. DRAIN ENGINE OIL

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; MAINTENANCE: A25A-FKS OIL AND OIL FILTER: REPLACEMENT+

18. DRAIN AUTOMATIC TRANSAXLE FLUID

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): TRANSMISSION WIRE: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): TRANSMISSION WIRE: REMOVAL+

19. DRAIN TRANSFER OIL (for AWD)

  • GF1A:

    Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; MAINTENANCE: GF1A TRANSFER OIL: REPLACEMENT+

  • GF2A:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; MAINTENANCE: GF2A TRANSFER OIL: REPLACEMENT+

20. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

(a) Lift the front of the No. 1 engine cover sub-assembly to detach the 2 clips, and then lift the rear of the No. 1 engine cover sub-assembly to detach the clip and remove the No. 1 engine cover sub-assembly.

NOTICE:

Attempting to detach both front and rear clips at the same time may cause the No. 1 engine cover sub-assembly to break.

21. REMOVE INLET AIR CLEANER ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

22. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

23. REMOVE ECM

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL+

24. REMOVE BATTERY

Click here 2019 MY RAV4 [11/2018 - 10/2019]; MAINTENANCE: A25A-FKS BATTERY: REMOVAL+

25. REMOVE BATTERY CLAMP SUB-ASSEMBLY

(a) Detach the 2 clamps from the battery clamp sub-assembly.

(b) Detach the 2 clamps and disconnect the engine room main wire and No. 2 engine wire from the battery clamp sub-assembly.

*1

No. 2 Engine Wire

*2

Engine Room Main Wire

*3

Positive (+) Battery Terminal

(c) Remove the nut and disconnect the engine room main wire and No. 2 engine wire from the positive (+) battery terminal.

(d) Detach the 2 claws and disconnect the engine room main wire from the No. 2 engine wire.

(e) Remove the 3 bolts and battery clamp sub-assembly.

26. DISCONNECT NO. 3 ENGINE WIRE

(a) Detach the clamp from the bracket.

(b) Remove the bolt and disconnect the No. 3 engine wire from the automatic transaxle assembly.

27. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) While disengaging the clip as shown in the illustration, disconnect the transmission control cable assembly from the transmission control shaft lever together with the clip.

*a

Clip

*b

45° to 60°

(b) Remove the clip and disconnect the transmission control cable assembly from the No. 1 transmission control cable bracket.

28. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE

(a) Slide the clip and disconnect the No. 1 fuel vapor feed hose from the Purge VSV.

29. DISCONNECT UNION TO CHECK VALVE HOSE

(a) Slide the clip and disconnect the union to check valve hose from the vacuum pump assembly.

30. DISCONNECT NO. 1 VACUUM HOSE CONNECTOR

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; BRAKE SYSTEM (OTHER): VACUUM PUMP (for A25A-FKS): REMOVAL+

31. DISCONNECT INLET HEATER WATER HOSE

(a) Pull out the retainer to detach the lock claws and pull off the inlet heater water hose.

*a

Retainer

Pull out

Pull off

(b) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

(c) Cover the disconnected flow shutting valve (water by-pass hose assembly) and inlet heater water hose connector with plastic bags to prevent damage and contamination.

32. DISCONNECT OUTLET HEATER WATER HOSE

(a) Pull out the retainer to detach the lock claws and pull off the outlet heater water hose.

*a

Retainer

Pull out

Pull off

(b) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

(c) Cover the disconnected No. 2 water by-pass pipe sub-assembly and outlet heater water hose connector with plastic bags to prevent damage and contamination.

33. DISCONNECT FUEL TUBE SUB-ASSEMBLY

(a) Remove the No. 1 fuel pipe clamp from the fuel tube connector.

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL SYSTEM: PRECAUTION

(b) Disconnect the fuel tube sub-assembly.

(1) Disconnect the fuel tube sub-assembly from the fuel pipe.

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL SYSTEM: PRECAUTION

34. DISCONNECT NO. 1 RADIATOR HOSE

(a) Remove the clamp to disconnect the No. 1 radiator hose from the No. 1 radiator bracket.

(b) Slide the clip and disconnect the No. 1 radiator hose from the water outlet.

35. DISCONNECT NO. 2 RADIATOR HOSE

(a) Detach the clamp and disconnect the No. 2 radiator hose from the fan with motor assembly.

(b) Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

36. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; HEATING / AIR CONDITIONING: COMPRESSOR (for A25A-FKS): REMOVAL+

37. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE SUB-ASSEMBLY

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; HEATING / AIR CONDITIONING: COMPRESSOR (for A25A-FKS): REMOVAL+

38. DISCONNECT WIRE HARNESS

HINT:

After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.

(a) Detach the 3 claws and remove the No. 2 relay block cover.

(b) Remove the nut from the engine room relay block and junction block assembly.

(c) Disconnect the 5 connectors from the engine room relay block and junction block assembly.

(d) Using a screwdriver, detach the claw and disconnect the wire harness from the engine room relay block and junction block assembly.

(e) Detach the clamp.

(f) Remove the bolt and disconnect the wire harness from the vehicle body.

39. REMOVE NO. 5 WATER BY-PASS HOSE

(a) Slide the 2 clips and remove the No. 5 water by-pass hose from the radiator assembly and No. 3 water by-pass pipe.

40. REMOVE FRONT FLOOR COVER LH (w/ Cover)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL TANK (w/ Canister Pump Module): REMOVAL+

41. REMOVE NO. 2 FLOOR UNDER COVER (w/ Cover)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL TANK (w/ Canister Pump Module): REMOVAL+

42. REMOVE FRONT FLOOR COVER RH (w/ Cover)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL TANK (w/ Canister Pump Module): REMOVAL+

43. REMOVE NO. 1 FLOOR UNDER COVER (w/ Cover)

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (FUEL): FUEL TANK (w/ Canister Pump Module): REMOVAL+

44. REMOVE FRONT EXHAUST PIPE ASSEMBLY

Click here 2019 MY RAV4 [11/2018 - 02/2019]; A25A-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+ 2019 - 2020 MY RAV4 [02/2019 - 08/2020]; A25A-FKS (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+

45. REMOVE LOWER NO. 1 FRONT FLOOR HEAT INSULATOR (for AWD)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY: REMOVAL+

46. REMOVE PROPELLER SHAFT ASSEMBLY (for AWD)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY: REMOVAL+

47. REMOVE FRONT AXLE SHAFT NUT LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB: REMOVAL+

48. REMOVE FRONT AXLE SHAFT NUT RH

HINT:

Use the same procedure described for the LH side.

49. DISCONNECT FRONT SPEED SENSOR LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB: REMOVAL+

50. DISCONNECT FRONT SPEED SENSOR RH

HINT:

Use the same procedure described for the LH side.

51. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; FRONT SUSPENSION: FRONT STABILIZER BAR: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; FRONT SUSPENSION: FRONT STABILIZER BAR: REMOVAL+

52. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

53. DISCONNECT TIE ROD ASSEMBLY LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+

54. DISCONNECT TIE ROD ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

55. DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB: REMOVAL+

56. DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

57. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

  • for 2WD:

    Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for 2WD): REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for AWD): REMOVAL+ 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for AWD): REMOVAL+

58. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH

  • for 2WD:

    Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for 2WD): REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for AWD): REMOVAL+ 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for AWD): REMOVAL+

59. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

  • for 2WD:

    Click here 2019 - 2020 MY RAV4 RAV4 HV [11/2018 - 08/2020]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for 2WD): REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for AWD): REMOVAL+ 2019 - 2021 MY RAV4 RAV4 HV [02/2019 - 12/2021]; DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for AWD): REMOVAL+

60. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+

61. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

(a) Set the engine assembly with transaxle on an engine lifter.

Attachments

-

-

NOTICE:

  • Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle level.
  • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
  • To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.

(b) Remove the 3 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.

(c) Remove the bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket sub-assembly LH.

Bolt

Nut

*1

Front Bumper Extension Sub-assembly LH

*2

Front Bumper Extension Sub-assembly RH

*3

Rear Front Suspension Member Brace LH

*4

Rear Front Suspension Member Brace RH

Bolt

Nut

(d) Remove the 2 bolts (A), 2 bolts (B), 4 nuts and front bumper extension sub-assembly LH and front bumper extension sub-assembly RH from the front frame assembly and vehicle body.

(e) Remove the 2 bolts (C), 4 bolts (D) and rear front suspension member brace LH and rear front suspension member brace RH from the front frame assembly and vehicle body.

(f) Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.

NOTICE:

  • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
  • While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.

62. REMOVE FUEL DELIVERY GUARD

(a) Remove the bolt and fuel delivery guard from the engine mounting bracket RH.

63. INSTALL ENGINE HANGERS

(a) Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

No. 1 Engine Hanger

12281-25030

No. 2 Engine Hanger

12282-25010

Bolt

91552-F1040

*1

No. 1 Engine Hanger

*2

No. 2 Engine Hanger

(b) Using an engine sling device and engine lift, secure the engine assembly with transaxle.

NOTICE:

  • Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.
  • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.

64. REMOVE FLYWHEEL HOUSING UNDER COVER

(a) Remove the flywheel housing under cover from the cylinder block sub-assembly.

65. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

66. DISCONNECT VACUUM HOSE

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

67. REMOVE FLOW SHUTTING VALVE (NO. 1 WATER BY-PASS HOSE)

Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (COOLING): FLOW SHUTTING VALVE (for ATF): REMOVAL+

68. DISCONNECT WATER BY-PASS HOSE ASSEMBLY

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

69. REMOVE BREATHER PLUG HOSE

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

70. REMOVE STEERING GEAR HEAT INSULATOR

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+ 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+

71. DISCONNECT WIRE HARNESS

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

72. REMOVE FRONT FRAME ASSEMBLY

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 02/2019]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for Gasoline Model): REMOVAL+ 2019 MY RAV4 [02/2019 - 10/2019]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for Gasoline Model): REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 02/2019]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for Gasoline Model): REMOVAL+ 2019 MY RAV4 [02/2019 - 10/2019]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for Gasoline Model): REMOVAL+

73. REMOVE VACUUM SWITCHING VALVE (for Active Control Engine Mount System)

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): VACUUM SWITCHING VALVE (for Engine Mounting): REMOVAL+

74. REMOVE FRONT ENGINE MOUNTING INSULATOR

HINT:

Perform this procedure only when replacement of the front engine mounting insulator is necessary.

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

75. REMOVE FRONT ENGINE MOUNTING BRACKET

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

76. REMOVE REAR ENGINE MOUNTING INSULATOR (for 2WD)

HINT:

Perform this procedure only when replacement of the rear engine mounting insulator is necessary.

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): ACTIVE CONTROL ENGINE MOUNT (for Rear Side): REMOVAL+

77. REMOVE PROPELLER SHAFT HEAT INSULATOR (for AWD)

Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

78. REMOVE REAR ENGINE MOUNTING INSULATOR (for AWD)

HINT:

Perform this procedure only when replacement of the rear engine mounting insulator is necessary.

Click here 2019 - 2020 MY RAV4 [11/2018 - 08/2020]; A25A-FKS (ENGINE CONTROL): ACTIVE CONTROL ENGINE MOUNT (for Rear Side): REMOVAL+

79. REMOVE REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

80. REMOVE FLYWHEEL HOUSING SIDE COVER

  • w/ Stop And Start System:

    Click here 2019 MY RAV4 [11/2018 - 02/2019]; A25A-FKS (STARTING): STARTER (w/ Stop And Start System): REMOVAL+ 2019 - 2020 MY RAV4 [02/2019 - 08/2020]; A25A-FKS (STARTING): STARTER (w/ Stop And Start System): REMOVAL+

  • w/o Stop And Start System:

    Click here 2019 MY RAV4 [11/2018 - 02/2019]; A25A-FKS (STARTING): STARTER (w/o Stop And Start System): REMOVAL+ 2019 MY RAV4 [02/2019 - 10/2019]; A25A-FKS (STARTING): STARTER (w/o Stop And Start System): REMOVAL+

81. REMOVE STARTER ASSEMBLY

  • w/ Stop And Start System:

    Click here 2019 MY RAV4 [11/2018 - 02/2019]; A25A-FKS (STARTING): STARTER (w/ Stop And Start System): REMOVAL+ 2019 - 2020 MY RAV4 [02/2019 - 08/2020]; A25A-FKS (STARTING): STARTER (w/ Stop And Start System): REMOVAL+

  • w/o Stop And Start System:

    Click here 2019 MY RAV4 [11/2018 - 02/2019]; A25A-FKS (STARTING): STARTER (w/o Stop And Start System): REMOVAL+ 2019 MY RAV4 [02/2019 - 10/2019]; A25A-FKS (STARTING): STARTER (w/o Stop And Start System): REMOVAL+

82. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

83. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE MECHANICAL): REAR CRANKSHAFT OIL SEAL: REMOVAL+

84. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE

Click here 2019 MY RAV4 [11/2018 - 10/2019]; A25A-FKS (ENGINE MECHANICAL): REAR CRANKSHAFT OIL SEAL: REMOVAL+

85. REMOVE ENGINE WIRE

(a) Remove the engine wire from the engine assembly.

86. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

(a) Install the engine assembly to an engine stand.

87. REMOVE ENGINE HANGERS

(a) Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger from the cylinder head sub-assembly and engine mounting bracket RH.

88. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

HINT:

Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

(a) Disconnect the connector.

*1

Suction Pipe Sub-assembly

*2

Air Conditioning Tube And Accessory Assembly

(b) Detach the 2 clamps and disconnect the suction pipe sub-assembly and air conditioning tube and accessory assembly.

(c) Disconnect the No. 6 water by-pass hose.

(d) Detach the clamp.

(e) Remove the bolt, nut and the radiator reserve tank assembly.

(f) Detach the 2 clamps and disconnect the wire harness from the radiator reserve tank assembly.

(g) Remove the bolt and disconnect the No. 2 ground wire from the engine mounting insulator sub-assembly RH.

(h) Remove the 2 bolts, nut and engine mounting insulator sub-assembly RH.

89. REMOVE ENGINE MOUNTING SPACER

HINT:

Perform this procedure only when replacement of the engine mounting spacer is necessary.

(a) Remove the 2 bolts and engine mounting spacer from the vehicle body.

90. REMOVE ENGINE MOUNTING INSULATOR LH

HINT:

Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

  • for 2WD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

  • for AWD:

    Click here 2019 MY RAV4 [11/2018 - 10/2019]; UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL+

91. REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH

(a) Remove the 4 bolts and engine mounting bracket sub-assembly LH from the vehicle body.