Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EB21
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 -           ]
Title: A25A-FKS (BATTERY / CHARGING): GENERATOR (for VALEO Made): DISASSEMBLY; 2019 - 2024 MY RAV4 [11/2018 -        ]

DISASSEMBLY

PROCEDURE

1. REMOVE GENERATOR PULLEY CAP

(a) Using a screwdriver, remove the generator pulley cap.

NOTICE:

  • Do not reuse the generator pulley cap.
  • If the generator pulley cap is removed, replace the generator pulley cap and generator pulley with clutch with new ones as the correct grease amount cannot be confirmed.

HINT:

Although grease will be observed when the generator pulley cap is removed, this does not indicate a malfunction.

2. REMOVE GENERATOR PULLEY WITH CLUTCH

(a) Set SST and an T50 "TORX" socket wrench as shown in the illustration.

SST: 09820-30010

*a

T50 "TORX" Socket Wrench

(b) Secure the generator assembly in a vise between aluminum plates.

(c) While holding SST in place, rotate the T50 "TORX" socket wrench clockwise, and remove the generator pulley with clutch.

NOTICE:

Check that the generator drive end frame is secured in the vise tightly.

*a

Hold

*b

Turn

*c

T50 "TORX" Socket Wrench