Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EACO
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 02/2019]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): C1271,C1272,C1464,C1465; Low Output Signal of Front Speed Sensor RH (Test Mode DTC); 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]

DTC

C1271

Low Output Signal of Front Speed Sensor RH (Test Mode DTC)

DTC

C1272

Low Output Signal of Front Speed Sensor LH (Test Mode DTC)

DTC

C1464

Front Speed Sensor RH Circuit

DTC

C1465

Front Speed Sensor LH Circuit

DESCRIPTION

Each speed sensor detects the wheel speed and sends the signals to the skid control ECU (brake booster with master cylinder assembly). These signals are used for ABS control.

DTCs C1271 and C1272 are cleared when the speed sensor sends a wheel speed signal or when Test Mode ends. DTCs C1271 and C1272 are output only in Test Mode.

DTC No.

Detection Item

INF Code

DTC Detection Condition

Trouble Area

Note

C1271

Low Output Signal of Front Speed Sensor RH (Test Mode DTC)

-

Detected only during Test Mode.

  • Front speed sensor RH
  • Sensor installation
  • Front speed sensor rotor RH (Front axle hub sub-assembly RH)

-

C1272

Low Output Signal of Front Speed Sensor LH (Test Mode DTC)

-

Detected only during Test Mode.

  • Front speed sensor LH
  • Sensor installation
  • Front speed sensor rotor LH (Front axle hub sub-assembly LH)

-

C1464

Front Speed Sensor RH Circuit

501

502

503

504

506

507

508

509

  • INF Code: 501
    • At a vehicle speed of 10 km/h (6 mph) or more, speed sensor output from one or two wheels is lower than that from other wheels for 15 seconds or more.
  • INF Code: 502
    • At a vehicle speed of 10 km/h (6 mph) or more, outputs from both front speed sensors are 0 km/h (0 mph) for 15 seconds or more.
  • INF Code: 503
    • An open is detected in the speed sensor signal circuit for 0.5 seconds or more.
  • INF Code: 504
    • Instantaneous interruption of sensor signal from the malfunctioning wheel occurs 255 times or more.
  • INF Code: 506
    • When VM1 voltage is 8.6 V or more, sensor supply voltage drops for 0.5 seconds or more.
  • INF Code: 507
    • At a vehicle speed of 10 km/h (6 mph) or more, speed sensor output from one wheel is 0 km/h (0 mph) for 1 second or more.
  • INF Code: 508
    • When VM1 voltage is 8.6 V or more, sensor supply voltage drops for 60 seconds or more.
  • INF Code: 509
    • Speed sensor output is 270 km/h (167 mph) or more continuously for 5 seconds or more.
  • INF Code: 501, 502, 504, 507
    • Open or short in speed sensor
    • Improperly installed speed sensor, or abnormal clearance between sensor and rotor
    • Open or short in wire harness
    • Improperly connected connector, deformation or corrosion of terminals
    • Front speed sensor RH
    • Skid control ECU (Brake booster with master cylinder assembly)
  • INF Code: 503
    • Open or short in speed sensor
    • Open or short in wire harness
    • Improperly connected connector, deformation or corrosion of terminals
    • Front speed sensor RH
    • Skid control ECU (Brake booster with master cylinder assembly)
  • INF Code: 506, 508
    • Open or short in wire harness
    • Skid control ECU (Brake booster with master cylinder assembly)
  • INF Code: 509
    • Open or short in speed sensor
    • Open or short in wire harness
    • Front speed sensor RH
    • Skid control ECU (Brake booster with master cylinder assembly)

-

C1465

Front Speed Sensor LH Circuit

511

512

513

514

516

517

518

519

  • INF Code: 511
    • At a vehicle speed of 10 km/h (6 mph) or more, speed sensor output from one or two wheels is lower than that from other wheels for 15 seconds or more.
  • INF Code: 512
    • At a vehicle speed of 10 km/h (6 mph) or more, outputs from both front speed sensors are 0 km/h (0 mph) for 15 seconds or more.
  • INF Code: 513
    • An open is detected in the speed sensor signal circuit for 0.5 seconds or more.
  • INF Code: 514
    • Instantaneous interruption of sensor signal from the malfunctioning wheel occurs 255 times or more.
  • INF Code: 516
    • When VM1 voltage is 8.6 V or more, sensor supply voltage drops for 0.5 seconds or more.
  • INF Code: 517
    • At a vehicle speed of 10 km/h (6 mph) or more, speed sensor output from one wheel is 0 km/h (0 mph) for 1 second or more.
  • INF Code: 518
    • When VM1 voltage is 8.6 V or more, sensor supply voltage drops for 60 seconds or more.
  • INF Code: 519
    • Speed sensor output is 270 km/h (167 mph) or more continuously for 5 seconds or more.
  • INF Code: 511, 512, 514, 517
    • Open or short in speed sensor
    • Improperly installed speed sensor, or abnormal clearance between sensor and rotor
    • Open or short in wire harness
    • Improperly connected connector, deformation or corrosion of terminals
    • Front speed sensor LH
    • Skid control ECU (Brake booster with master cylinder assembly)
  • INF Code: 513
    • Open or short in speed sensor
    • Open or short in wire harness
    • Improperly connected connector, deformation or corrosion of terminals
    • Front speed sensor LH
    • Skid control ECU (Brake booster with master cylinder assembly)
  • INF Code: 516, 518
    • Open or short in wire harness
    • Skid control ECU (Brake booster with master cylinder assembly)
  • INF Code: 519
    • Open or short in speed sensor
    • Open or short in wire harness
    • Front speed sensor LH
    • Skid control ECU (Brake booster with master cylinder assembly)

-

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

When replacing the skid control ECU (brake booster with master cylinder assembly), perform initialization and calibration of the linear solenoid valve.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (MOMENTARY INTERRUPTION)

(a) Using the Techstream, check for any momentary interruptions in the wire harness and connector corresponding to a DTC.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): CHECK FOR INTERMITTENT PROBLEMS

Chassis > ABS/VSC/TRAC > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

FR Speed Open

Front speed sensor RH open detection

Error or Normal

Error: Momentary interruption detected

Normal: Momentary interruption not detected

After a momentary interruption occurs, if there is no momentary interruption for 1 second, it switches from "Error" to "Normal".

FL Speed Open

Front speed sensor LH open detection

Error or Normal

Error: Momentary interruption detected

Normal: Momentary interruption not detected

After a momentary interruption occurs, if there is no momentary interruption for 1 second, it switches from "Error" to "Normal".

Chassis > ABS/VSC/TRAC > Data List

Tester Display

FR Speed Open

FL Speed Open

OK:

Normal (There are no momentary interruptions.)

HINT:

Perform the above inspection before removing the sensor and connector.

NG

GO TO STEP 5

OK

2.

READ VALUE USING TECHSTREAM (FRONT SPEED SENSOR)

(a) Select the Data List on the Techstream.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DATA LIST / ACTIVE TEST

Chassis > ABS/VSC/TRAC > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

FR Wheel Speed

Front speed sensor RH

Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)

Vehicle stopped: 0 km/h (0 mph)

When driving at constant speed: No large fluctuations

FL Wheel Speed

Front speed sensor LH

Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)

Vehicle stopped: 0 km/h (0 mph)

When driving at constant speed: No large fluctuations

Chassis > ABS/VSC/TRAC > Data List

Tester Display

FR Wheel Speed

FL Wheel Speed

(b) Check the speed value output from the speed sensor displayed on the Techstream.

HINT:

Factors that affect the indicated vehicle speed include tire size, tire inflation, and tire wear. The speed indicated on the speedometer has an allowable margin of error. This can be tested using a speedometer tester (calibrated chassis dynamometer). For details about testing and the margin of error, see the reference chart.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; METER / GAUGE / DISPLAY: METER / GAUGE SYSTEM: OPERATION CHECK

OK:

The speed value output from the speed sensor displayed on the Techstream is similar to the speed indicated on the speedometer.

NG

GO TO STEP 5

OK

3.

PERFORM TEST MODE INSPECTION (SIGNAL CHECK)

(a) Turn the power switch off.

(b) Perform the sensor check in Test Mode Procedure.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): TEST MODE PROCEDURE

Chassis > ABS/VSC/TRAC > Utility

Tester Display

Signal Check

OK:

All Test Mode DTCs are cleared.

NG

GO TO STEP 5

OK

4.

RECONFIRM DTC

(a) Turn the power switch off.

(b) Clear the DTCs.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DTC CHECK / CLEAR

Chassis > ABS/VSC/TRAC > Clear DTCs

(c) Turn the power switch on (READY).

(d) Perform a road test.

(e) Check if the same DTC is output.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DTC CHECK / CLEAR

Chassis > ABS/VSC/TRAC > Trouble Codes

Result

Proceed to

DTCs C1464 and C1465 are not output.

A

DTCs C1464 and/or C1465 are output.

B

HINT:

If troubleshooting has been carried out according to Problem Symptoms Table, refer back to the table and proceed to the next step.

Click here 2019 - 2021 MY RAV4 RAV4 HV [11/2018 - 12/2021]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): PROBLEM SYMPTOMS TABLE

A

USE SIMULATION METHOD TO CHECK

B

GO TO STEP 7

5.

CHECK FRONT SPEED SENSOR INSTALLATION

(a) Turn the power switch off.

*a

No clearance

*b

OK

*c

NG

(b) Check the speed sensor installation.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: FRONT SPEED SENSOR: INSTALLATION

OK:

There is no clearance between the sensor and the front steering knuckle.

The installation bolt is tightened properly.

NG

INSTALL FRONT SPEED SENSOR CORRECTLY

OK

6.

CHECK FRONT SPEED SENSOR AND SENSOR ROTOR

(a) Remove the front speed sensor and the component with the speed sensor rotor.

for Speed Sensor: Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: FRONT SPEED SENSOR: REMOVAL

for Speed Sensor Rotor: Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB: REMOVAL

(b) Check the speed sensor tip and speed sensor rotor.

OK:

The sensor tip and rotor are free of scratches, oil, and foreign matter.

NOTICE:

  • If there are any ferrous metal filings stuck to the rotor, this will result in a malfunction, so confirm that the rotor is not contaminated with foreign matter before replacing the sensor.
  • If no damage to the speed sensor tip is found during this inspection, do not replace the speed sensor.
  • Check the speed sensor signal after cleaning or replacement.

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): TEST MODE PROCEDURE

NG

CLEAN OR REPLACE REAR SPEED SENSOR OR COMPONENT WITH SENSOR ROTOR

OK

7.

CHECK HARNESS AND CONNECTOR (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY - FRONT SPEED SENSOR)

(a) Install the front speed sensor.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: FRONT SPEED SENSOR: INSTALLATION

(b) Make sure that there is no looseness at the locking part and the connecting part of the connectors.

(c) Disconnect the A42 skid control ECU (brake booster with master cylinder assembly) connector.

(d) Disconnect the A91 or A92 front speed sensor connector.

(e) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

for RH

Tester Connection

Condition

Specified Condition

A42-18 (FR+) - A91-1 (FR+)

Always

Below 1 Ω

A42-18 (FR+) or A91-1 (FR+) - Body ground

Always

10 kΩ or higher

A42-5 (FR-) - A91-2 (FR-)

Always

Below 1 Ω

A42-5 (FR-) or A91-2 (FR-) - Body ground

Always

10 kΩ or higher

for LH

Tester Connection

Condition

Specified Condition

A42-31 (FL+) - A92-1 (FL+)

Always

Below 1 Ω

A42-31 (FL+) or A92-1 (FL+) - Body ground

Always

10 kΩ or higher

A42-32 (FL-) - A92-2 (FL-)

Always

Below 1 Ω

A42-32 (FL-) or A92-2 (FL-) - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

8.

INSPECT BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY (SENSOR OUTPUT)

(a) Reconnect the A42 skid control ECU (brake booster with master cylinder assembly) connector.

*A

for RH

*B

for LH

*a

Front view of wire harness connector

(to Front Speed Sensor)

(b) Turn the power switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

for RH

Tester Connection

Condition

Specified Condition

A91-1 (FR+) - Body ground2

Power switch on (IG)

5.7 to 14 V

for LH

Tester Connection

Condition

Specified Condition

A92-1 (FL+) - Body ground

Power switch on (IG)

5.7 to 14 V

OK

REPLACE FRONT SPEED SENSOR

NG

REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY