Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001EAC3
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 02/2019]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): C1311,C1312; Open Circuit in Main Relay 1; 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]

DTC

C1311

Open Circuit in Main Relay 1

DTC

C1312

Short Circuit in Main Relay 1

DESCRIPTION

The ABS main relay supplies power to the changeover solenoid and the linear solenoid.

The ABS main relay remains on for approximately 2 minutes after the power switch is turned off and the input of brake pedal operation signals stops, and supplies power to the system to keep it ready to operate.

DTC No.

Detection Item

INF Code

DTC Detection Condition

Trouble Area

Note

C1311

Open Circuit in Main Relay 1

1

Either of the following is detected:

  1. When the power switch is on (READY):

    The ABS main relay contact is not turned ON (BS terminal voltage 3.5 V or more) for 0.2 seconds or more when the ABS main relay ON is requested while IG1 terminal voltage is 9.5 V higher than.

  2. When the power switch is off:

    The ABS main relay contact is not turned ON (BS terminal voltage 3.5 V or more) for 0.2 seconds or more when the ABS main relay ON is requested.

  • Open or short in ABS main relay circuit
  • Skid control ECU (Brake booster with master cylinder assembly)

-

C1312

Short Circuit in Main Relay 1

2

The ABS main relay contact is turned ON (BS terminal voltage 3.5 V or more) for 4.5 seconds or more when the ABS main relay OFF is requested from the ECU.

  • Short in ABS main relay circuit
  • ABS main relay internal stuck
  • Skid control ECU (Brake booster with master cylinder assembly)

-

DTC Detection Conditions: C1311

 

Vehicle Condition

Pattern 1

Pattern 2

Diagnosis Condition

When the power switch is on (READY)

-

When the power switch is off

-

Malfunction Status

The ABS main relay contact is not turned ON (BS terminal voltage 3.5 V or more) for 0.2 seconds or more when the ABS main relay ON is requested while IG1 terminal voltage is 9.5 V higher than

-

The ABS main relay contact is not turned ON (BS terminal voltage 3.5 V or more) for 0.2 seconds or more when the ABS main relay ON is requested

-

Detection Time

-

-

Number of Trips

1 trip

1 trip

HINT:

DTC will be output when conditions for either of the patterns in the table above are met.

WIRING DIAGRAM

Refer to DTCs C1241 and C1242.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): C1241,C1242; Low or High Power Supply Voltage+

CAUTION / NOTICE / HINT

NOTICE:

  • When replacing the skid control ECU (brake booster with master cylinder assembly), perform initialization and calibration of the linear solenoid valve.

    Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY

  • Inspect the fuses for circuits related to this system before performing the following procedure.

PROCEDURE

1.

PERFORM ACTIVE TEST USING TECHSTREAM (ABS MAIN RELAY)

(a) Connect the Techstream to the DLC3.

(b) Turn the power switch on (IG).

(c) Select the Active Test on the Techstream.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DATA LIST / ACTIVE TEST

Chassis > ABS/VSC/TRAC > Active Test

Tester Display

Measurement Item

Control Range

Diagnostic Note

ECB Main Relay

ABS main relay

Relay ON/OFF

ECB: Electronically Controlled Brake System

Chassis > ABS/VSC/TRAC > Active Test

Tester Display

ECB Main Relay

(d) Select the Data List on the Techstream.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DATA LIST / ACTIVE TEST

Chassis > ABS/VSC/TRAC > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

ECB Main Relay

ABS main relay

ON or OFF

ON: Relay on

OFF: Relay off

ECB: Electronically Controlled Brake System

Chassis > ABS/VSC/TRAC > Data List

Tester Display

ECB Main Relay

(e) Check that the condition of the ABS main relay observed on the Techstream changes according to the Techstream operation.

Result

Proceed to

ABS main relay in the Data List turns ON/OFF using the Active Test.

A

ABS main relay in the Data List does not change using the Active Test.

B

B

GO TO STEP 4

A

2.

CHECK HARNESS AND CONNECTOR (BS TERMINAL)

(a) Turn the power switch off.

*a

Front view of wire harness connector

(to Skid Control ECU (Brake Booster with Master Cylinder Assembly))

(b) Make sure that there is no looseness at the locking part and the connecting part of the connector.

(c) Disconnect the A42 skid control ECU (brake booster with master cylinder assembly) connector.

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A42-15 (BS) - Body ground

Always

11 to 14 V

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BS CIRCUIT)

OK

3.

RECONFIRM DTC

(a) Reconnect the A42 skid control ECU (brake booster with master cylinder assembly) connector.

(b) Clear the DTCs.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DTC CHECK / CLEAR

Chassis > ABS/VSC/TRAC > Clear DTCs

(c) Turn the power switch off.

(d) Turn the power switch on (IG).

(e) Check if the same DTC is output.

Click here 2019 MY RAV4 RAV4 HV [11/2018 - 02/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DTC CHECK / CLEAR

Chassis > ABS/VSC/TRAC > Trouble Codes

Result

Proceed to

DTCs C1311 and C1312 are not output.

A

DTCs C1311 and/or C1312 are output.

B

A

USE SIMULATION METHOD TO CHECK

B

REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY

4.

CHECK HARNESS AND CONNECTOR (BI TERMINAL)

(a) Turn the power switch off.

*a

Front view of wire harness connector

(to Skid Control ECU (Brake Booster with Master Cylinder Assembly))

(b) Make sure that there is no looseness at the locking part and the connecting part of the connector.

(c) Disconnect the A42 skid control ECU (brake booster with master cylinder assembly) connector.

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A42-14 (BI) - Body ground

Always

11 to 14 V

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BI CIRCUIT)

OK

5.

CHECK HARNESS AND CONNECTOR (BS TERMINAL)

(a) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A42-15 (BS) - Body ground

Always

11 to 14 V

*a

Front view of wire harness connector

(to Skid Control ECU (Brake Booster with Master Cylinder Assembly))

OK

REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BS CIRCUIT)