Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001E3BQ
Model Year Start: 2019 Model: RAV4 Prod Date Range: [11/2018 - 10/2023]
Title: DOOR / HATCH: BACK DOOR: REASSEMBLY; 2019 - 2023 MY RAV4 RAV4 HV [11/2018 - 10/2023]

REASSEMBLY

PROCEDURE

1. INSTALL BACK DOOR LOWER STOPPER CUSHION

(a) Attach the claw and install a new back door lower stopper cushion.

HINT:

Use the same procedure for the RH and LH sides.

2. INSTALL BACK DOOR DUST PROOF SEAL

(a) Attach the claw and guide to install the back door dust proof seal.

HINT:

Use the same procedure for the RH and LH sides.

3. INSTALL BACK DOOR DUST PROOF SEAL

(a) Attach the claw and install the back door dust proof seal.

4. INSTALL BACK DOOR STAY STOPPER (w/ Power Back Door)

Click here 2019 - 2023 MY RAV4 RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR DRIVE UNIT: INSTALLATION+

5. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET LH (w/ Power Back Door)

Click here 2019 - 2023 MY RAV4 RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR DRIVE UNIT: INSTALLATION+

6. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET RH (w/ Power Back Door)

HINT:

Use the same procedure described for the LH side.

7. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH (w/ Power Back Door)

Click here 2019 - 2023 MY RAV4 RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR DRIVE UNIT: INSTALLATION+

8. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET RH (w/ Power Back Door)

HINT:

Use the same procedure described for the LH side.

9. INSTALL POWER BACK DOOR UNIT ASSEMBLY LH (w/ Power Back Door)

Click here 2019 - 2023 MY RAV4 RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR DRIVE UNIT: INSTALLATION+

10. INSTALL POWER BACK DOOR UNIT ASSEMBLY RH (w/ Power Back Door)

HINT:

Use the same procedure described for the LH side.

11. INSTALL BACK DOOR STAY STOPPER (w/o Power Back Door)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: BACK DOOR SUPPORT: INSTALLATION+

12. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET LH (w/o Power Back Door)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: BACK DOOR SUPPORT: INSTALLATION+

13. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET RH (w/o Power Back Door)

HINT:

Use the same procedure described for the LH side.

14. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH (w/o Power Back Door)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: BACK DOOR SUPPORT: INSTALLATION+

15. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET RH (w/o Power Back Door)

HINT:

Use the same procedure described for the LH side.

16. INSTALL BACK DOOR STAY ASSEMBLY LH (w/o Power Back Door)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: BACK DOOR SUPPORT: INSTALLATION+

17. INSTALL BACK DOOR STAY ASSEMBLY RH (w/o Power Back Door)

HINT:

Use the same procedure described for the LH side.

18. INSTALL BACK DOOR LOWER OUTSIDE GARNISH SUB-ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; EXTERIOR PANELS / TRIM: BACK DOOR OUTSIDE GARNISH (for Lower Side): INSTALLATION+

19. INSTALL REAR LIGHT ASSEMBLY LH

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): REAR LIGHT ASSEMBLY: INSTALLATION+

20. INSTALL REAR LIGHT ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

21. INSTALL TELEVISION CAMERA ASSEMBLY (w/ Rear View Monitor System)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; PARK ASSIST / MONITORING: TELEVISION CAMERA (for Rear): INSTALLATION+

22. INSTALL BACK DOOR OUTSIDE GARNISH PROTECTOR (w/o Rear View Monitor System)

(a) Attach the claw to install the 2 screw grommets.

Install in this Direction

(b) Attach the claw and install the back door outside garnish protector.

Install in this Direction

(c) Install the 2 screws.

23. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: BACK DOOR OPENER SWITCH: INSTALLATION+

24. INSTALL LICENSE PLATE LIGHT ASSEMBLY LH

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): LICENSE PLATE LIGHT ASSEMBLY: INSTALLATION+

25. INSTALL LICENSE PLATE LIGHT ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.

26. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; EXTERIOR PANELS / TRIM: BACK DOOR OUTSIDE GARNISH (for Upper Side): INSTALLATION+

27. INSTALL BACK DOOR WEIGHT

(a) Attach the guide.

(b) Install the back door weight with the 3 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

28. INSTALL MULTIPLEX NETWORK DOOR ECU (w/ Power Back Door)

Click here 2019 - 2023 MY RAV4 RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: BACK DOOR CLOSER ECU: INSTALLATION+

29. INSTALL BACK DOOR LOCK ASSEMBLY (w/o Power Back Door)

Click here 2019 - 2023 MY RAV4 RAV4 HV [11/2018 - 10/2023]; DOOR LOCK: BACK DOOR LOCK: INSTALLATION+

30. INSTALL BACK DOOR LOCK ASSEMBLY (w/ Power Back Door)

Click here 2019 - 2023 MY RAV4 RAV4 HV [11/2018 - 10/2023]; DOOR LOCK: BACK DOOR LOCK: INSTALLATION+

31. INSTALL REAR WIPER MOTOR GROMMET

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; WIPER / WASHER: REAR WIPER MOTOR: INSTALLATION+

32. INSTALL REAR WIPER MOTOR ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; WIPER / WASHER: REAR WIPER MOTOR: INSTALLATION+

33. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; WIPER / WASHER: REAR WIPER MOTOR: INSTALLATION+

34. INSTALL REAR WIPER ARM HEAD CAP

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; WIPER / WASHER: REAR WIPER MOTOR: INSTALLATION+

35. INSTALL REAR WASHER NOZZLE

(a) Attach the claw and install the rear washer nozzle.

(b) Connect the rear washer hose to the rear washer nozzle.

36. INSTALL INNER MIRROR CAMERA ASSEMBLY (w/ Digital inner mirror)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; MIRROR (INT): INNER MIRROR MONITOR CAMERA: INSTALLATION+

37. INSTALL REAR SPOILER SUB-ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; EXTERIOR PANELS / TRIM: REAR SPOILER: INSTALLATION+

38. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: POWER BACK DOOR TOUCH SENSOR: INSTALLATION+

39. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)

HINT:

Use the same procedure described for the LH side.

40. INSTALL NO. 1 POWER BACK DOOR CONTROL SWITCH (w/ Power Back Door)

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: POWER BACK DOOR CLOSER SWITCH: INSTALLATION+

41. INSTALL BACK DOOR NO. 2 SERVICE HOLE COVER

(a) Attach the guide and claw to install the back door No. 2 service hole cover.

42. INSTALL BACK DOOR SERVICE HOLE COVER LH

(a) Attach the guide and claw to install the back door service hole cover LH.

43. INSTALL BACK DOOR SERVICE HOLE COVER RH

HINT:

Use the same procedure described for the LH side.

44. INSTALL BACK DOOR ASSIST GRIP LH

(a) Attach the guide and claw to install the back door assist grip LH.

45. INSTALL BACK DOOR ASSIST GRIP RH

HINT:

Use the same procedure described for the LH side.

46. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

(a) Attach the clip and install the back door trim board assembly.

(b) Install the 4 bolts.

47. INSTALL BACK DOOR GRIP BASE

(a) Attach the claw and clip to install the back door grip base as shown in the illustration.

Install in this Direction

48. INSTALL BACK DOOR GRIP

HINT:

Use the same procedure described for the back door grip base.

49. INSTALL BACK DOOR SIDE GARNISH LH

(a) Install 2 new clips to the back door side garnish LH.

NOTICE:

If the back door side garnish LH has been removed, replace the clip with a new one.

(b) Attach the guide.

Install in this Direction

(c) Attach the clip and install the back door side garnish LH as shown in the illustration.

Install in this Direction

(d) Attach the claw as shown in the illustration.

50. INSTALL BACK DOOR SIDE GARNISH RH

HINT:

Use the same procedure described for the LH side.

51. INSTALL BACK DOOR CENTER GARNISH

(a) Attach the claw and clip to install the back door center garnish as shown in the illustration.

*A

w/o Digital Inner Mirror

*B

w/ Digital Inner Mirror

Install in this Direction (1)

Install in this Direction (2)

52. INITIALIZE POWER BACK DOOR SYSTEM (w/ Power Back Door)

(a) for Gasoline Model:

Click here 2019 - 2023 MY RAV4 [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for Gasoline Model): INITIALIZATION

(b) for HV Model:

Click here 2019 - 2023 MY RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for HV Model): INITIALIZATION

53. INSPECT POWER BACK DOOR SYSTEM (w/ Power Back Door)

(a) for Gasoline Model:

Click here 2019 - 2023 MY RAV4 [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for Gasoline Model): DATA LIST / ACTIVE TEST

(b) for HV Model:

Click here 2019 - 2023 MY RAV4 HV [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for HV Model): DATA LIST / ACTIVE TEST

54. ADJUST TELEVISION CAMERA ASSEMBLY

(a) w/ Parking Assist Monitor System:

Click here 2019 - 2022 MY RAV4 RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: CALIBRATION 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM: CALIBRATION

(b) w/ Panoramic View Monitor System:

(1) for HV Model:

Click here 2019 - 2022 MY RAV4 HV [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): CALIBRATION 2023 - 2024 MY RAV4 HV [10/2022 -        ]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): CALIBRATION

(2) for Gasoline Model:

Click here 2019 - 2022 MY RAV4 [11/2018 - 10/2022]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): CALIBRATION 2023 - 2024 MY RAV4 [10/2022 -        ]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): CALIBRATION