Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001RUTQ
Model Year Start: 2021 Model: Avalon HV Prod Date Range: [08/2020 - 08/2021]
Title: DOOR / HATCH: FRONT DOOR: DISASSEMBLY; 2021 MY Avalon Avalon HV [08/2020 - 08/2021]

DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function When Necessary Procedures are not Performed

Link
*: When performing learning using the Techstream.

Click here 2019 - 2022 MY Avalon [04/2018 -        ]; PARK ASSIST / MONITORING: INTELLIGENT CLEARANCE SONAR SYSTEM (for Gasoline Model): CALIBRATION

Disconnect cable from negative battery terminal

Perform steering sensor zero point calibration

Lane departure alert system (w/ Steering Control)

2019 - 2021 MY Avalon [04/2018 - 08/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM (for Gasoline Model): INITIALIZATION

Pre-collision system

Intelligent clearance sonar system*

Lighting system (for Gasoline Model with Cornering Light)

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY Avalon [04/2018 -        ]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM (for Gasoline Model): INITIALIZATION

Panoramic view monitor system

2019 - 2022 MY Avalon [04/2018 -        ]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): INITIALIZATION

  • Outer rear view mirror assembly LH
  • Outer rear view mirror assembly RH

Side television camera view adjustment

Panoramic view monitor system

2019 - 2022 MY Avalon [04/2018 -        ]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM (for Gasoline Model): CALIBRATION

  • Front door window regulator assembly
  • Front door glass sub-assembly
  • Front door glass run

Initialize power window control system
  • Auto up and down function
  • Jam protection function
  • Remote control function
  • Key-linked function
  • Wireless transmitter-linked function
  • Key-off operation function
  • Catch protection function
  • Window open warning function

2019 - 2022 MY Avalon [04/2018 -        ]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM (for Gasoline Model): INITIALIZATION

Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function When Necessary Procedures are not Performed

Link
*: When performing learning using the Techstream.

Click here 2019 - 2022 MY Avalon HV [04/2018 -        ]; PARK ASSIST / MONITORING: INTELLIGENT CLEARANCE SONAR SYSTEM (for HV Model): CALIBRATION

Disconnect cable from negative auxiliary battery terminal

Perform steering sensor zero point calibration

Lane departure alert system (w/ Steering Control)

2019 - 2021 MY Avalon HV [04/2018 - 08/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM (for HV Model): INITIALIZATION

Pre-collision system

Intelligent clearance sonar system*

Lighting system (for HV Model with Cornering Light)

Memorize steering angle neutral point

Parking assist monitor system

2019 - 2022 MY Avalon HV [04/2018 -        ]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM(for HV Model): INITIALIZATION

Panoramic view monitor system

2019 - 2022 MY Avalon HV [04/2018 -        ]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for HV Model): INITIALIZATION

  • Outer rear view mirror assembly LH
  • Outer rear view mirror assembly RH

Side television camera view adjustment

Panoramic view monitor system

2019 - 2022 MY Avalon HV [04/2018 -        ]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM(for HV Model): CALIBRATION

  • Front door window regulator assembly
  • Front door glass sub-assembly
  • Front door glass run

Initialize power window control system
  • Auto up and down function
  • Jam protection function
  • Remote control function
  • Key-linked function
  • Wireless transmitter-linked function
  • Key-off operation function
  • Catch protection function
  • Window open warning function

2019 - 2022 MY Avalon HV [04/2018 -        ]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM (for HV Model): INITIALIZATION

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

CAUTION:

Be sure to read Precaution thoroughly before servicing.

for Gasoline Model:

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM (for Gasoline Model): PRECAUTION

for HV Model:

Click here 2019 - 2022 MY Avalon HV [04/2018 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM (for HV Model): PRECAUTION

NOTICE:

After turning the engine switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. REMOVE LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)

Click here 2020 - 2021 MY Avalon HV [08/2019 - 08/2021]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

for A25A-FKS:

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; MAINTENANCE: A25A-FKS BATTERY: REMOVAL+

for A25A-FXS:

Click here 2020 - 2021 MY Avalon HV [08/2019 - 08/2021]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL+

for 2GR-FKS:

Click here 2019 - 2021 MY Avalon [04/2018 - 08/2021]; MAINTENANCE: 2GR-FKS BATTERY: REMOVAL+

CAUTION:

  • Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
  • If an airbag deploys for any reason, it may cause a serious injury.

4. REMOVE FRONT DOOR ARMREST COVER SUB-ASSEMBLY

(a) Using a moulding remover, disengage the 3 claws to remove the front door armrest cover sub-assembly.

5. REMOVE FRONT DOOR TRIM POCKET COVER

(a) Disengage the claw and 2 guides to remove the front door trim pocket cover.

6. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

(a) Apply protective tape to the front door trim board sub-assembly as shown in the illustration.

Protective Tape

(b) Using a moulding remover, disengage the 3 clips and 3 claws as shown in the illustration.

Remove in this Direction

(c) Disconnect the connector to remove the multiplex network master switch assembly with front door upper armrest base panel.

7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

(a) Apply protective tape to the front door trim board sub-assembly as shown in the illustration.

Protective Tape

(b) Using a moulding remover, disengage the 3 claws as shown in the illustration.

Remove in this Direction

(c) Disconnect the connector to remove the power window regulator switch assembly with front door upper armrest base panel.

8. REMOVE COURTESY LIGHT ASSEMBLY

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; LIGHTING (INT): DOOR COURTESY LIGHT: REMOVAL+

9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

(a) Remove the 3 screws.

(b) Disengage the 10 clips as shown in the illustration.

Place Hand Here

Remove in this Direction

(c) Disengage the 6 claws and guide as shown in the illustration.

Remove in this Direction

(d) Disconnect the front door lock open lever remote control cable and front door inside lock/unlock knob locking cable as shown in the illustration.

*1

Front Door Inside Lock/Unlock Knob Locking Cable

*2

Front Door Lock Open Lever Remote Control Cable

Remove in this Direction

(e) w/ Seat Memory Switch:

(1) Disconnect the connector.

*A

w/ Seat Memory Switch

*B

w/ Illumination

(f) w/ Illumination:

(1) Disconnect the connector.

(g) Remove the front door trim board sub-assembly.

10. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Disengage the 3 claws to remove the front door inside handle sub-assembly.

11. REMOVE SEAT MEMORY SWITCH (w/ Seat Memory Switch)

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; SEAT: SEAT MEMORY SWITCH: REMOVAL+

12. REMOVE FRONT DOOR INSIDE PANEL PLATE (w/ Seat Memory Switch)

(a) Disengage the 2 claws and remove the front door inside panel plate as shown in the illustration.

Remove in this Direction

13. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY (w/ Illumination)

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; LIGHTING (INT): INSIDE HANDLE LIGHT: REMOVAL+

14. REMOVE FRONT DOOR TRIM ORNAMENT SUB-ASSEMBLY

(a) Remove the 8 screws.

(b) Remove the front door trim ornament sub-assembly as shown in the illustration.

Remove in this Direction

15. REMOVE FRONT DOOR TRIM BODY BRACKET

(a) Remove the 3 screws and front door trim body bracket.

16. REMOVE FRONT DOOR TRIM COVER

(a) Remove the 10 screws.

(b) Disengage the 2 guides to remove the front armrest assembly with front door trim cover as shown in the illustration.

Remove in this Direction

(c) Disengage the 3 guides to remove the front door trim cover as shown in the illustration.

Remove in this Direction

17. REMOVE FRONT DOOR PULL HANDLE

(a) Remove the 2 screws.

Remove in this Direction

(b) Disengage the 4 claws and guide to remove the front door pull handle as shown in the illustration.

18. REMOVE FRONT DOOR ORNAMENT

(a) Disengage the 2 guides to remove the front door ornament as shown in the illustration.

Remove in this Direction

19. REMOVE PLUG PLATE (w/o Memory)

(a) Remove the 2 plug plates.

20. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory)

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; MIRROR (EXT): OUTER MIRROR CONTROL ECU: REMOVAL+

21. REMOVE HOLE PLUG

(a) Remove the 2 hole plugs.

22. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

(a) Disengage the clip and guide to remove the front door lower frame bracket garnish.

23. REMOVE HOLE PLUG

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; MIRROR (EXT): OUTER REAR VIEW MIRROR: REMOVAL+

24. REMOVE OUTER MIRROR INSTALL HOLE COVER

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; MIRROR (EXT): OUTER REAR VIEW MIRROR: REMOVAL+

25. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; MIRROR (EXT): OUTER REAR VIEW MIRROR: REMOVAL+

26. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; AUDIO / VIDEO: FRONT DOOR SPEAKER: REMOVAL+

27. REMOVE SIDE AIRBAG PRESSURE SENSOR

Click here 2021 MY Avalon Avalon HV [08/2020 - 08/2021]; SUPPLEMENTAL RESTRAINT SYSTEMS: SIDE AIRBAG SENSOR (for Front Door): REMOVAL+

28. REMOVE FRONT DOOR TRIM BRACKET

(a) Remove the screw and front door trim bracket.

29. REMOVE FRONT DOOR SERVICE HOLE COVER

(a) Disengage the 2 clamps.

(b) Turn each front door weatherstrip clip 45 degrees as shown in the illustration and remove the 4 front door weatherstrip clips.

(c) Disengage the 3 clips to remove the front door service hole cover.

30. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

(a) Disengage the 2 guides and remove the front door inner glass weatherstrip as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

31. REMOVE FRONT DOOR PANEL PROTECTOR

(a) Remove the front door panel protector as shown in the illustration.

Remove in this Direction

32. REMOVE FRONT DOOR VENT SEAL

(a) Disengage the clip and disconnect the front door weatherstrip as shown in the illustration.

(b) Remove the front door vent seal as shown in the illustration.

Remove in this Direction

33. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

(a) Remove the hole plug.

(b) for Driver Side:

(1) Connect the multiplex network master switch assembly.

(c) for Front Passenger Side:

(1) Connect the power window regulator switch assembly.

(d) for Gasoline Model:

(1) Connect the cable to the negative (-) battery terminal.

(e) for HV Model:

(1) Connect the cable to the negative (-) auxiliary battery terminal.

(f) for Gasoline Model:

(1) Turn the engine switch on (IG).

(g) for HV Model:

(1) Turn the power switch on (IG).

(h) Move the front door glass sub-assembly so that the door glass bolts can be seen.

(i) for Gasoline Model:

(1) Turn the engine switch off.

(j) for HV Model:

(1) Turn the power switch off.

(k) for Gasoline Model:

(1) Disconnect the cable from the negative (-) battery terminal.

(l) for HV Model:

(1) Disconnect the cable from the negative (-) auxiliary battery terminal.

(m) for Driver Side:

(1) Disconnect the multiplex network master switch assembly.

(n) for Front Passenger Side:

(1) Disconnect the power window regulator switch assembly.

(o) Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the front door glass sub-assembly to fall.

(p) Remove the front door glass sub-assembly as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

NOTICE:

Do not damage the front door glass sub-assembly.

34. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY

(a) Disengage the 2 claws to remove the front door No. 2 service hole cover.

(b) Disconnect the connector.

*a

Temporary Bolt

(c) Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator assembly may fall and cause damage.

(d) Remove the 5 bolts and front door window regulator assembly.

(e) Remove the temporary bolt from the front door window regulator assembly.

35. REMOVE FRONT DOOR GLASS RUN

(a) Remove the front door glass run.

36. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

(a) Remove the 2 bolts.

Remove in this Direction

(b) Disengage the guide and remove the front door rear lower frame sub-assembly as shown in the illustration.

37. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

(a) Remove the 2 bolts.

Remove in this Direction

(b) Disengage the guide and remove the front door front lower frame sub-assembly as shown in the illustration.

38. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

(a) Using a screwdriver, disengage the 2 claws as shown in the illustration.

Disengage in this Direction

(b) Using a screwdriver, disconnect the connector.

(c) Disengage the 3 clamps.

(d) Disengage the 2 claws and move the lever as shown in the illustration.

Disengage in this Direction

(e) Remove the front door outside handle assembly as shown in the illustration.

Remove in this Direction

39. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

(a) Remove the hole plug.

(b) Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

HINT:

The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

40. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

(a) Remove the hole plug.

(b) Using a T30 "TORX" socket wrench, loosen the screw.

HINT:

The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

(c) Disengage the 2 claws to remove the front door outside handle cover.

41. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

(a) Disengage the 2 claws and guide to remove the front door front outside handle pad.

42. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

(a) Disengage the claw and 3 guides to remove the front door rear outside handle pad.

43. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY

Click here 2021 MY Avalon Avalon HV [08/2020 - 08/2021]; DOOR LOCK: FRONT DOOR LOCK: REMOVAL+

44. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Using a T30 "TORX" socket wrench, remove the screw.

(b) Disengage the claw and guide to remove front door outside handle frame sub-assembly as shown in the illustration.

Remove in this Direction

45. REMOVE FRONT DOOR LOCK OPEN ROD

(a) Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

46. REMOVE FRONT DOOR CHECK ASSEMBLY

(a) Remove the 2 nuts, bolt and front door check assembly.

Nut

Bolt

47. REMOVE DOOR FRAME GARNISH

(a) Disengage the 3 claws to remove the door frame garnish.

48. REMOVE FRONT DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 23 clips and remove the front door weatherstrip.

49. REMOVE FRONT DOOR PANEL CUSHION

(a) Disengage the 4 claws to remove the 2 front door panel cushions.

50. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP

(a) Disengage the 8 clips to remove the front door No. 2 weatherstrip.

51. REMOVE DOOR WINDOW FRAME MOULDING CLIP

(a) Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws to remove the door window frame moulding clip.

*a

Protective Tape

52. REMOVE FRONT DOOR DUST PROOF SEAL

(a) Disengage the claw to remove the front door dust proof seal.

53. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

Click here 2021 MY Avalon Avalon HV [08/2020 - 08/2021]; EXTERIOR PANELS / TRIM: FRONT DOOR BELT MOULDING: REMOVAL+

54. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

Click here 2019 - 2021 MY Avalon Avalon HV [04/2018 - 08/2021]; EXTERIOR PANELS / TRIM: FRONT PILLAR UPPER COVER: REMOVAL+

55. REMOVE NO. 2 BLACK OUT TAPE

Click here 2021 MY Avalon Avalon HV [08/2020 - 08/2021]; EXTERIOR PANELS / TRIM: BLACK OUT TAPE (for Front Door): REMOVAL+

56. REMOVE NO. 1 BLACK OUT TAPE

Click here 2021 MY Avalon Avalon HV [08/2020 - 08/2021]; EXTERIOR PANELS / TRIM: BLACK OUT TAPE (for Front Door): REMOVAL+

57. REMOVE FRONT DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

Click here 2019 - 2021 MY Avalon Avalon HV [04/2018 - 08/2021]; EXTERIOR PANELS / TRIM: FRONT DOOR WINDOW FRAME MOULDING: REMOVAL+

58. REMOVE FRONT DOOR REAR OUTSIDE SEAL

(a) Disengage the guide to remove the front door rear outside seal.

59. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

Click here 2019 - 2021 MY Avalon Avalon HV [04/2018 - 08/2021]; EXTERIOR PANELS / TRIM: FRONT DOOR WINDOW FRAME MOULDING: REMOVAL+

60. REMOVE FRONT DOOR SILENCER PAD

(a) Remove the 2 front door silencer pads.

61. REMOVE FRONT DOOR NO. 3 WEATHERSTRIP

(a) Disengage the 4 claws to separate the grommet.

(b) Disconnect the connector.

(c) Remove the 4 bolts and front door panel sub-assembly.

NOTICE:

To prevent damage, when removing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.

(d) Remove the 4 clips and front door No. 3 weatherstrip.