Last Modified: 08-21-2023 |
6.11:8.1.0 |
Doc ID: RM100000001RUSH |
Model Year Start: 2021 |
Model: Avalon HV |
Prod Date Range: [08/2020 - 08/2021] |
Title: INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL; 2021 MY Avalon Avalon HV [08/2020 - 08/2021] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during roof headlining removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure
|
Necessary Procedure
|
Effect/Inoperative Function When Necessary Procedures are not Performed
|
Link
|
Disconnect cable from negative (-) battery terminal
|
Perform steering sensor zero point calibration
|
Lane Departure Alert System (w/ Steering Control)
|
|
Pre-collision System
|
Intelligent Clearance Sonar System*
|
Lighting System (for Gasoline Model with Cornering Light)
|
Memorize steering angle neutral point
|
Parking Assist Monitor System
|
|
Panoramic View Monitor System
|
|
Front passenger seat
|
Zero point calibration (Occupant classification system)
|
-
Occupant classification system
-
Passenger airbag ON/OFF indicator
-
Airbag system (Front passenger side)
-
Seat belt warning system (Front passenger)
|
|
Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure
|
Necessary Procedure
|
Effect/Inoperative Function When Necessary Procedures are not Performed
|
Link
|
Disconnect cable from negative (-) auxiliary battery terminal
|
Perform steering sensor zero point calibration
|
Lane Departure Alert System (w/ Steering Control)
|
|
Pre-collision System
|
Intelligent Clearance Sonar System*
|
Lighting System (for HV Model with Cornering Light)
|
Memorize steering angle neutral point
|
Parking Assist Monitor System
|
|
Panoramic View Monitor System
|
|
Front passenger seat
|
Zero point calibration (Occupant classification system)
|
-
Occupant classification system
-
Passenger airbag ON/OFF indicator
-
Airbag system (Front passenger side)
-
Seat belt warning system (Front passenger)
|
|
CAUTION:
Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.
for Gasoline Model: Click here
for HV Model: Click here
PROCEDURE
1. REMOVE FRONT SEAT ASSEMBLY
Click here
2. REMOVE REAR SEAT ASSEMBLY
Click here
3. REMOVE FRONT DOOR SCUFF PLATE LH
(a) Disengage the claw as shown in the illustration.
|
Place Hand Here
|
|
Remove in this Direction
|
HINT:
Use the same procedure for the front side and rear side.
(b) Disengage the 8 claws and guide to remove the front door scuff plate LH as shown in the illustration.
|
Remove in this Direction
|
4. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH
(a) Remove the clip.
|
Remove in this Direction
|
(b) Disengage the claw and clip to remove the cowl side trim sub-assembly LH as shown in the illustration.
5. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
Click here
6. REMOVE FRONT PILLAR GARNISH LH
(a) Apply protective tape around the front pillar garnish LH as shown in the illustration.
|
Protective Tape
|
(b) Pull the upper part of the front pillar garnish LH toward the inside of the cabin as shown in the illustration to disengage the front pillar garnish LH from the base of the front pillar garnish clip.
HINT:
Let the front pillar garnish LH hang from the front pillar garnish clip.
*1
|
Front Pillar Garnish Clip
|
|
Remove in this Direction
|
(c) While pushing the tabs of the front pillar garnish clip as shown in the illustration, disengage it.
*1
|
Front Pillar Garnish Clip
|
HINT:
When the front pillar garnish clip cannot be disengaged easily:
(d) Disengage the front pillar garnish LH from the base of the front pillar garnish clip as shown in the illustration.
*1
|
Front Pillar Garnish Clip
|
|
Remove in this Direction
|
(e) While pushing the tabs of the front pillar garnish clip as shown in the illustration, disengage it.
*1
|
Front Pillar Garnish Clip
|
HINT:
When the front pillar garnish clip cannot be disengaged easily:
(f) w/o Front No. 3 Speaker:
(1) Disengage the 2 guides to remove the front pillar garnish LH as shown in the illustration.
|
Remove in this Direction
|
(g) w/ Front No. 3 Speaker:
(1) Disengage the 2 guides as shown in the illustration.
(2) Disconnect the connector to remove the front pillar garnish LH.
(h) Remove the 2 front pillar garnish clips from the front pillar garnish LH.
(i) Protect the curtain shield airbag assembly LH.
(1) Cover the curtain shield airbag assembly LH with a protective cover, such as a cloth, and secure the edges of the cover with tape as shown in the illustration.
NOTICE:
Cover the curtain shield airbag assembly LH with a protective cover as soon as the front pillar garnish LH is removed.
|
|
*1
|
Curtain Shield Airbag Assembly LH
|
*a
|
Protective Cover
|
*b
|
Adhesive Tape
|
|
|
7. REMOVE REAR DOOR SCUFF PLATE LH (for Gasoline Model)
(a) Disengage the claw as shown in the illustration.
|
Place Hand Here
|
|
Remove in this Direction
|
(b) Disengage the 5 claws and guide to remove the rear door scuff plate LH as shown in the illustration.
|
Remove in this Direction
|
8. REMOVE REAR DOOR SCUFF PLATE LH (for HV Model)
(a) Disengage the claw as shown in the illustration.
|
Place Hand Here
|
|
Remove in this Direction
|
(b) Disengage the 5 claws, clip and guide to remove the rear door scuff plate LH as shown in the illustration.
|
Remove in this Direction
|
9. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
Click here
10. REMOVE LAP BELT OUTER ANCHOR COVER (for LH Side)
Click here
11. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY LH
Click here
12. REMOVE CENTER PILLAR LOWER GARNISH LH
(a) Disengage the 2 claws as shown in the illustration.
|
Place Hand Here
|
|
Remove in this Direction
|
(b) Disengage the 3 clips to remove the center pillar lower garnish LH as shown in the illustration.
|
Remove in this Direction
|
13. REMOVE CENTER PILLAR UPPER GARNISH LH
(a) Using a clip remover, remove the 2 clips.
|
|
(b) Disengage the guide as shown in the illustration.
|
Place Hand Here
|
|
Remove in this Direction
|
(c) Disengage the clip and 2 guides as shown in the illustration.
|
Remove in this Direction
|
(d) Pass the anchor of the front seat outer belt assembly LH through the center pillar upper garnish LH and remove the center pillar upper garnish LH.
(e) Remove the clip from the center pillar upper garnish LH.
14. REMOVE ROOF SIDE RAIL GARNISH ASSEMBLY LH
(a) Disengage the claw as shown in the illustration.
|
Remove in this Direction
|
(b) Disengage the 2 claws and 3 guides as indicated by the arrows, in the order shown in the illustration to remove the roof side rail garnish assembly LH.
|
Remove in this Direction (1)
|
|
Remove in this Direction (2)
|
15. REMOVE ROOF SIDE INNER GARNISH LH
(a) Disengage the 3 clips as shown in the illustration.
|
Remove in this Direction
|
(b) Disengage the guide to remove the roof side inner garnish LH as shown in the illustration.
|
Remove in this Direction
|
(c) Remove the 3 clips from the roof side inner garnish LH.
16. REMOVE FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
17. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
18. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Use the same procedure as for the LH side.
19. REMOVE FRONT PILLAR GARNISH RH
HINT:
Use the same procedure as for the LH side.
20. REMOVE REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
21. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Use the same procedure as for the LH side.
22. REMOVE LAP BELT OUTER ANCHOR COVER (for RH Side)
HINT:
Use the same procedure as for the LH side.
23. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
24. REMOVE CENTER PILLAR LOWER GARNISH RH
HINT:
Use the same procedure as for the LH side.
25. REMOVE CENTER PILLAR UPPER GARNISH RH
HINT:
Use the same procedure as for the LH side.
26. REMOVE ROOF SIDE RAIL GARNISH ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
27. REMOVE ROOF SIDE INNER GARNISH RH
HINT:
Use the same procedure as for the LH side.
28. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
Click here
29. REMOVE TRANSMISSION FLOOR SHIFT ASSEMBLY
for UA80E: Click here
for UB80F: Click here
for P710: Click here
30. REMOVE ROOF CONSOLE BOX ASSEMBLY
Click here
31. REMOVE SPOT LIGHT ASSEMBLY
Click here
32. REMOVE NO. 2 FORWARD RECOGNITION COVER
Click here
33. REMOVE NO. 1 FORWARD RECOGNITION COVER
Click here
34. REMOVE ASSIST GRIP SUB-ASSEMBLY
HINT:
Use the same procedure for all assist grip sub-assemblies.
(a) Insert SST into the cutout of the assist grip cover LH as shown in the illustration.
SST: 09813-00010
NOTICE:
To prevent the assist grip sub-assembly from being damaged, make sure to insert SST straight into the cutout.
HINT:
Use the same procedure for the LH side and RH side.
|
|
(b) Pull SST as shown in the illustration to disengage the claw.
NOTICE:
To prevent the assist grip sub-assembly from being damaged, make sure to only pull SST as shown in the illustration.
*a
|
30 to 45°
|
|
Remove in this Direction
|
HINT:
-
Use the same procedure for the claw on the other side of the assist grip cover LH.
-
Use the same procedure for the LH side and RH side.
(c) Remove the assist grip cover LH.
HINT:
Use the same procedure for the LH side and RH side.
(d) Disengage the 2 clips as shown in the illustration to remove the assist grip sub-assembly.
|
Remove in this Direction
|
(e) Remove the 2 clips from the vehicle body.
35. REMOVE REAR ASSIST GRIP ASSEMBLY LH
HINT:
Use the same procedure as for the assist grip sub-assembly.
36. REMOVE REAR ASSIST GRIP ASSEMBLY RH
HINT:
Use the same procedure as for the assist grip sub-assembly.
37. REMOVE VISOR BRACKET COVER LH
(a) Disengage the 4 claws and remove the visor bracket cover LH.
|
|
38. REMOVE VISOR ASSEMBLY LH
(a) for "TORX" Screw:
(1) Using a T25 "TORX" socket wrench, remove the 2 screws.
|
|
(b) except "TORX" Screw:
(1) Remove the 2 screws.
(c) Pull the visor assembly LH in the direction indicated by the arrow (1) shown in the illustration to disconnect it from the visor holder LH.
*1
|
Visor Holder LH
|
|
Remove in this Direction (1)
|
|
Remove in this Direction (2)
|
(d) Pull the visor assembly LH in the direction indicated by the arrow (2) shown in the illustration.
(e) Disconnect the connector to remove the visor assembly LH.
39. REMOVE VISOR HOLDER LH
(a) Turn the visor holder LH approximately 45° and remove it as indicated by the arrows, in the order shown in the illustration.
*a
|
45°
|
*b
|
Base of the Visor Holder LH
|
|
Remove in this Direction (1)
|
|
Remove in this Direction (2)
|
(b) Disengage the 2 claws to remove the base of the visor holder LH.
40. REMOVE VISOR BRACKET COVER RH
HINT:
Use the same procedure as for the LH side.
41. REMOVE VISOR ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
42. REMOVE VISOR HOLDER RH
HINT:
Use the same procedure as for the LH side.
43. REMOVE SUN ROOF OPENING TRIM MOULDING (for Moon Roof)
(a) Remove the sun roof opening trim moulding.
44. REMOVE ROOF HEADLINING ASSEMBLY
(a) for Windshield Glass Side:
(1) Disconnect each connector.
(b) for Front Pillar LH Side:
(1) Remove the protective cover.
(2) Disconnect the 2 connectors.
|
|
(3) Using a clip remover, disengage the 4 clamps.
(4) Install the protective cover.
(c) for Front Pillar RH Side:
(1) Remove the protective cover.
(3) Disengage the guide to disconnect the connector bracket.
(4) Using a clip remover, disengage the 2 clamps.
(5) Install the protective cover.
(d) for Rear Pillar LH Side:
(1) Disconnect the connector.
|
|
(2) Disengage the guide.
(e) for Rear Pillar RH Side:
(1) Disconnect each connector.
|
|
(2) Disengage the guide.
(f) for Roof Side (for Normal Roof):
(1) Slide the roof headlining assembly to disengage it from the 4 clips as shown in the illustration.
|
Remove in this Direction
|
-
|
-
|
HINT:
Leave the 4 clips installed to the vehicle body.
(g) for Roof Side (for Moon Roof):
(1) Disconnect the connector.
|
Remove in this Direction
|
-
|
-
|
(2) Slide the roof headlining assembly to disengage it from the 4 clips as shown in the illustration.
HINT:
Leave the 4 clips installed to the vehicle body.
(h) Remove the roof headlining assembly from the vehicle through the front door RH as shown in the illustration.
|
Remove in this Direction
|
-
|
-
|
NOTICE:
Do not damage the roof headlining assembly or vehicle interior.
(i) Remove the 4 clips from the vehicle body as shown in the illustration.
|
Remove in this Direction
|
|