| 
                     
                        | Last Modified: 08-21-2023 | 6.11:8.1.0 | Doc ID: RM100000001RK1E |  
                        | Model Year Start: 2021 | Model: Avalon HV | Prod Date Range: [08/2020 -                    
                                       ] |  
                        | Title: HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY): U115087; Lost Communication with Hybrid Powertrain Control Module (Hybrid/EV Battery Local Bus) Missing Message; 2021 - 2022 MY Avalon HV [08/2020 -        ] |  
                     
                        
                           | DTC | U115087 | Lost Communication with Hybrid Powertrain Control Module (Hybrid/EV Battery Local Bus) Missing Message |  DESCRIPTIONThe battery ECU assembly transmits and receives signals via CAN communication to and from the hybrid vehicle control ECU. 
                     
                        
                        
                        
                        
                        
                        
                     
                     
                        
                           | DTC No. | Detection Item | DTC Detection Condition | Trouble Area | MIL | Warning Indicate |  
                           | U115087 | Lost Communication with Hybrid Powertrain Control Module (Hybrid/EV Battery Local Bus) Missing Message | The battery ECU assembly does not receive any signals from the hybrid vehicle control ECU for 1 second or more. (1 trip detection logic) | 
                                 
                                    
Battery ECU assembly
Hybrid vehicle control ECU
Wire harness or connector
 | Comes on | Master Warning Light: Comes on |  MONITOR DESCRIPTIONIf the battery ECU assembly cannot communicate with the hybrid vehicle control ECU via CAN communication, it will illuminate the MIL and store a DTC. MONITOR STRATEGY
                     
                        
                        
                     
                     
                        
                           | Related DTCs | U1150 (INF U115087): Lost communication with hybrid control module (battery bus) |  
                           | Required sensors/components | Battery ECU assembly |  
                           | Frequency of operation | Continuous |  
                           | Duration | TMC's intellectual property |  
                           | MIL operation | Immediately |  
                           | Sequence of operation | None |  TYPICAL ENABLING CONDITIONS
                     
                        
                        
                     
                     
                        
                           | The monitor will run whenever the following DTCs are not stored | TMC's intellectual property |  
                           | Other conditions belong to TMC's intellectual property | - |  TYPICAL MALFUNCTION THRESHOLDS
                     
                        
                        
                     
                     
                        
                           | TMC's intellectual property | - |  COMPONENT OPERATING RANGE
                     
                        
                        
                     
                     
                        
                           | Battery ECU assembly | DTC U1150 (INF U115087) is not detected |  CONFIRMATION DRIVING PATTERN
                     HINT: 
                        
After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.
Click here
                                 
                                    
                                       ![2021 - 2022 MY Avalon HV [08/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY): UTILITY](/t3Portal/stylegraphics/info.gif) 
When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.
Click here
                                 
                                    
                                       ![2021 - 2022 MY Avalon HV [08/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY): DTC CHECK / CLEAR](/t3Portal/stylegraphics/info.gif)  
                     
                        
Connect the Techstream to the DLC3.
Turn the power switch on (IG) and turn the Techstream on.
Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
Turn the power switch off and wait for 2 minutes or more.
Turn the power switch on (IG) and turn the Techstream on.
With power switch on (IG) and wait for 2 minutes or more.[*1]
HINT: [*1]: Normal judgment procedure. The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.
Enter the following menus: Powertrain / HV Battery / Utility / All Readiness.
Check the DTC judgment result.
                              HINT: 
                                 
If the judgment result shows NORMAL, the system is normal.
If the judgment result shows ABNORMAL, the system has a malfunction.
If the judgment result shows INCOMPLETE or N/A, perform the normal judgment procedure again.
 WIRING DIAGRAM  CAUTION / NOTICE / HINTNOTICE: After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Click here
                        
                           
                              ![2021 MY Avalon Avalon HV [08/2020 - 08/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION](/t3Portal/stylegraphics/info.gif)  ![2022 MY Avalon Avalon HV [08/2021 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION](/t3Portal/stylegraphics/info.gif)  PROCEDURE
                     
                        
                           | 1.  | CHECK DTC OUTPUT (HYBRID CONTROL) |  (a) Connect the Techstream to the DLC3. (b) Turn the power switch on (IG). (c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. (d) Check and record any Hybrid Control DTCs and freeze frame data. Check for DTCs. Powertrain > Hybrid Control > Trouble Codes
                     
                        
                           | Result | Proceed to |  
                           | DTCs related to Hybrid Control System are not output. | A |  
                           | DTCs related to Hybrid Control System are output. | B |  (e) Turn the power switch off. 
                     
                        | 
                              
                                 | A |  
                                 |   |  |  
                     
                        
                           | 2.  | CHECK HYBRID VEHICLE CONTROL ECU (VOLTAGE) |  (a) Turn the power switch on (IG). 
                     
                        
                           | (b) Measure the voltage according to the value(s) in the table below. Standard Voltage:  
                                 
                                 
                                 
                                 
                                    
                                       | Tester Connection | Condition | Specified Condition |  
                                       | A24-4 (+B1) - Body ground | Power switch on (IG) | 11 to 14 V |  
                                       | A23-1 (+B2) - Body ground | Power switch on (IG) | 11 to 14 V |  | 
                                 
                                    |   |  
                                    | 
                                          
                                             
                                             
                                          
                                          
                                             
                                                | *a | Component with harness connected (Hybrid Vehicle Control ECU Assembly) |  |  |  (c) Turn the power switch off. 
                     
                        
                           | NG |   | REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY ECU ASSEMBLY POWER SOURCE CIRCUIT) |  
                     
                        | 
                              
                                 | OK |  
                                 |   |  |  
                     
                        
                           | 3.  | CHECK HYBRID VEHICLE CONTROL ECU |  CAUTION: Be sure to wear insulated gloves and protective goggles. (a) Check that the service plug grip is not installed. NOTICE: After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. (b) Remove the No. 1 HV battery hose. Click here
                        
                           
                              ![2021 MY Avalon HV [08/2020 - 08/2021]; HYBRID / BATTERY CONTROL: BATTERY ECU (for LITHIUM-ION BATTERY): REMOVAL+](/t3Portal/stylegraphics/info.gif)  ![2022 MY Avalon HV [08/2021 -        ]; HYBRID / BATTERY CONTROL: BATTERY ECU (for LITHIUM-ION BATTERY): REMOVAL+](/t3Portal/stylegraphics/info.gif)  
                     
                        
                           | (c) Disconnect the y15 battery ECU assembly connector. NOTICE: Before disconnecting the connector, check that it is not loose or disconnected. |  |  
                     
                        
                           | (d) Measure the resistance according to the value(s) in the table below. Standard Resistance:  
                                 
                                 
                                 
                                 
                                    
                                       | Tester Connection | Condition | Specified Condition |  
                                       | y15-25 (CA1H) - y15-26 (CA1L) | Power switch off | 108 to 132 Ω |  | 
                                 
                                    |   |  
                                    | 
                                          
                                             
                                             
                                          
                                          
                                             
                                                | *a | Front view of wire harness connector (to Battery ECU Assembly) |  |  |  (e) Reconnect the y15 battery ECU assembly connector. (f) Install the No. 1 HV battery hose. 
                     
                        | 
                              
                                 | NG |  
                                 |   |  |  
                     
                        
                           | 4.  | CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - BATTERY ECU ASSEMBLY) |  CAUTION: Be sure to wear insulated gloves and protective goggles. (a) Check that the service plug grip is not installed. NOTICE: After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. (b) Disconnect the G46 hybrid vehicle control ECU connector. NOTICE: Before disconnecting the connector, check that it is not loose or disconnected. (c) Remove the No. 1 HV battery hose. Click here
                        
                           
                              ![2021 MY Avalon HV [08/2020 - 08/2021]; HYBRID / BATTERY CONTROL: BATTERY ECU (for LITHIUM-ION BATTERY): REMOVAL+](/t3Portal/stylegraphics/info.gif)  ![2022 MY Avalon HV [08/2021 -        ]; HYBRID / BATTERY CONTROL: BATTERY ECU (for LITHIUM-ION BATTERY): REMOVAL+](/t3Portal/stylegraphics/info.gif)  
                     
                        
                           | (d) Disconnect the y15 battery ECU assembly connector. 
                                 NOTICE: 
                                    
Before disconnecting the connector, check that it is not loose or disconnected.
Check the terminals of the connector for deformation and corrosion.
 |  |  
                     
                        
                           | (e) Measure the resistance according to the value(s) in the table below. Standard Resistance:  
                                 
                                 
                                 
                                 
                                    
                                       | Tester Connection | Condition | Specified Condition |  
                                       | y15-25 (CA1H) - G46-34 (CA4H) | Power switch off | Below 1 Ω |  
                                       | y15-26 (CA1L) - G46-35 (CA4L) | Power switch off | Below 1 Ω |  
                                       | y15-25 (CA1H) - Other terminals and body ground | Power switch off | 10 kΩ or higher |  
                                       | y15-26 (CA1L) - Other terminals and body ground | Power switch off | 10 kΩ or higher |  | 
                                 
                                    |   |  
                                    | 
                                          
                                             
                                             
                                          
                                          
                                             
                                                | *a | Front view of wire harness connector (to Battery ECU Assembly) |  
                                                | *b | Rear view of wire harness connector (to Hybrid Vehicle Control ECU) |  |  |  (f) Reconnect the y15 battery ECU assembly connector. (g) Install the No. 1 HV battery hose. (h) Reconnect the G46 hybrid vehicle control ECU connector. 
                     
                        
                           | NG |   | REPAIR OR REPLACE HARNESS OR CONNECTOR |  |