Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001RHET
Model Year Start: 2021 Model: Avalon HV Prod Date Range: [08/2020 -           ]
Title: HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P0A6012,...,P0A631F; Drive Motor "A" Phase V Current(High Resolution) Circuit Short to Battery; 2021 - 2022 MY Avalon HV [08/2020 -        ]

DTC

P0A6012

Drive Motor "A" Phase V Current(High Resolution) Circuit Short to Battery

DTC

P0A6014

Drive Motor "A" Phase V Current(High Resolution) Circuit Short to Ground or Open

DTC

P0A601C

Drive Motor "A" Phase V Current(High Resolution) Circuit Voltage Out of Range

DTC

P0A601F

Drive Motor "A" Phase V Current(High Resolution) Circuit Intermittent

DTC

P0A6312

Drive Motor "A" Phase W Current(High Resolution) Circuit Short to Battery

DTC

P0A6314

Drive Motor "A" Phase W Current(High Resolution) Circuit Short to Ground or Open

DTC

P0A631C

Drive Motor "A" Phase W Current(High Resolution) Circuit Voltage Out of Range

DTC

P0A631F

Drive Motor "A" Phase W Current(High Resolution) Circuit Intermittent

DESCRIPTION

The motor generator control ECU (MG ECU), which is built into the inverter with converter assembly, monitors its internal operation and will store DTCs if it detects a malfunction.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

P0A6012

Drive Motor "A" Phase V Current(High Resolution) Circuit Short to Battery

Motor phase V current sensor high resolution signal circuit (short to +B)

(MIV)

(1 trip detection logic)
  • Inverter with converter assembly
  • Wire harness or connector

Does not come on

Master Warning Light:

Comes on

P0A6014

Drive Motor "A" Phase V Current(High Resolution) Circuit Short to Ground or Open

Motor phase V current sensor high resolution signal circuit (short to ground or open)

(MIV)

(1 trip detection logic)
  • Inverter with converter assembly
  • Wire harness or connector

Does not come on

Master Warning Light:

Comes on

P0A601C

Drive Motor "A" Phase V Current(High Resolution) Circuit Voltage Out of Range

Motor phase V current sensor high resolution signal circuit (out of range)

(MIV)

(1 trip detection logic)
  • Inverter with converter assembly
  • Wire harness or connector

Does not come on

Master Warning Light:

Comes on

P0A601F

Drive Motor "A" Phase V Current(High Resolution) Circuit Intermittent

Out of range detected in motor current sensor when DTC P0C7917, P0D3319, P0E5717, P1C5D19 or P1C5F19 is stored.

(1 trip detection logic)
  • Inverter with converter assembly
  • Wire harness or connector

Does not come on

Master Warning Light:

Does not come on

P0A6312

Drive Motor "A" Phase W Current(High Resolution) Circuit Short to Battery

Motor phase W current sensor high resolution signal circuit (short to +B)

(MIW)

(1 trip detection logic)
  • Inverter with converter assembly
  • Wire harness or connector

Does not come on

Master Warning Light:

Comes on

P0A6314

Drive Motor "A" Phase W Current(High Resolution) Circuit Short to Ground or Open

Motor phase W current sensor high resolution signal circuit (short to ground or open)

(MIW)

(1 trip detection logic)
  • Inverter with converter assembly
  • Wire harness or connector

Does not come on

Master Warning Light:

Comes on

P0A631C

Drive Motor "A" Phase W Current(High Resolution) Circuit Voltage Out of Range

Motor phase W current sensor high resolution signal circuit (out of range)

(MIW)

(1 trip detection logic)
  • Inverter with converter assembly
  • Wire harness or connector

Does not come on

Master Warning Light:

Comes on

P0A631F

Drive Motor "A" Phase W Current(High Resolution) Circuit Intermittent

Out of range detected in motor current sensor when DTC P0C7917, P0D3319, P0E5717, P1C5D19 or P1C5F19 is stored.

(1 trip detection logic)
  • Inverter with converter assembly
  • Wire harness or connector

Does not come on

Master Warning Light:

Does not come on

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click here 2021 - 2022 MY Avalon HV [08/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): UTILITY

  1. Connect the Techstream to the DLC3.
  2. Turn the power switch on (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the power switch off and wait for 2 minutes or more.
  5. Turn the power switch on (IG) and turn the Techstream on.
  6. With power switch on (IG) and wait for 5 seconds or more.
  7. Enter the following menus: Powertrain / Motor Generator / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE or N/A, perform driving pattern again.

CAUTION / NOTICE / HINT

CAUTION:

  • Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.
    • Inspecting the high-voltage system
    • Disconnecting the low voltage connector of the inverter with converter assembly
    • Disconnecting the low voltage connector of the HV battery
  • To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
  • After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

    Click here 2021 MY Avalon HV [08/2020 - 08/2021]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): PRECAUTION 2022 MY Avalon HV [08/2021 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): PRECAUTION

    HINT:

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

    *a

    Without waiting for 10 minutes

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1.

CHECK DTC OUTPUT (MOTOR GENERATOR CONTROL)

(a) Connect the Techstream to the DLC3.

(b) Turn the power switch on (IG).

(c) Enter the following menus: Powertrain / Motor Generator / Trouble Codes.

(d) Check for DTCs.

Powertrain > Motor Generator > Trouble Codes

Result

Proceed to

P0A6012, P0A6014, P0A601C, P0A601F, P0A6312, P0A6314, P0A631C or P0A631F only is output, or DTCs except the ones in the table below are also output.

A

Any of the following DTCs including pending DTCs are also output.

B

Malfunction Content

Relevant DTC

Power source circuit malfunction

P06B01C

Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range

P06D61C

Generator Control Module Offset Power Circuit Voltage Out of Range

System malfunction

P0A7873

Drive Motor "A" Inverter Actuator Stuck Closed

HINT:

  • P0A6012, P0A6014, P0A601C, P0A601F, P0A6312, P0A6314, P0A631C or P0A631F may be output as a result of the malfunctions indicated by the DTCs above.
    1. The chart above is listed in inspection order of priority.
    2. Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)

(e) Turn the power switch off.

B

GO TO DTC CHART (MOTOR GENERATOR CONTROL SYSTEM) 2021 MY Avalon HV [08/2020 - 08/2021]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): DIAGNOSTIC TROUBLE CODE CHART 2022 MY Avalon HV [08/2021 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): DIAGNOSTIC TROUBLE CODE CHART

A

2.

CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

Click here 2021 - 2022 MY Avalon HV [08/2020 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY): P033500,P033531; Crankshaft Position Sensor "A"+

Result

Proceed to

OK

A

NG (The connector is not connected securely.)

B

NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.)

C
A

REPLACE INVERTER WITH CONVERTER ASSEMBLY 2021 MY Avalon HV [08/2020 - 08/2021]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL 2022 MY Avalon HV [08/2021 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL

B

CONNECT SECURELY
C

REPAIR OR REPLACE HARNESS OR CONNECTOR