HEATING / AIR CONDITIONING: FRONT EVAPORATOR TEMPERATURE SENSOR: INSTALLATION; 2021 - 2022 MY Avalon Avalon HV [08/2020

Last Modified: 08-21-2023	6.11:8.1.0	Doc ID: RM100000001QM11
Model Year Start: 2021	Model: Avalon HV	Prod Date Range: [08/2020 - ]
Title: HEATING / AIR CONDITIONING: FRONT EVAPORATOR TEMPERATURE SENSOR: INSTALLATION; 2021 - 2022 MY Avalon Avalon HV [08/2020 - ]

INSTALLATION

PROCEDURE

1. INSTALL NO. 1 COOLER THERMISTOR

(a) for Gasoline Model:

(1) Install the No. 1 cooler thermistor as shown in the illustration.

Installation Position:

Part	Length
A	50.0 mm (1.97 in.)
B	61.1 mm (2.41 in.)

NOTICE:

Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.
When reusing the No. 1 cooler evaporator sub-assembly, insert the No. 1 cooler thermistor one row next to the one that has been used previously (X in the illustration).
After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.
Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

*a	Securing Part
*b	Sensor Part

(b) for HV Model:

(1) Install the No. 1 cooler thermistor as shown in the illustration.

Installation Position:

Part	Length
A	50.0 mm (1.97 in.)
B	87.9 mm (3.46 in.)
C	188.3 mm (7.41 in.)

NOTICE:

Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.
When reusing the No. 1 cooler evaporator sub-assembly, insert the No. 1 cooler thermistor one row next to the one that has been used previously (X in the illustration).
After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.
Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

*a	Securing Part
*b	Sensor Part

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

for Gasoline Model:

Click here

for HV Model:

Click here

3. INSTALL COOLER EXPANSION VALVE

for Gasoline Model:

Click here

for HV Model:

Click here

4. INSTALL COOLING UNIT PARTS

Click here

5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

Click here

6. INSTALL HEATER CLAMP

Click here

7. INSTALL HEATER PIPE GROMMET

Click here

8. INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

Click here

9. INSTALL AIR CONDITIONING HARNESS ASSEMBLY

for Gasoline Model:

Click here

for HV Model:

Click here

10. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY

Click here

11. INSTALL NO. 4 HEATER TO REGISTER DUCT SUB-ASSEMBLY

Click here

12. INSTALL BLOWER ASSEMBLY

Click here