Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001QJNB
Model Year Start: 2021 Model: Avalon Prod Date Range: [08/2020 -           ]
Title: A25A-FKS (COOLING): FLOW SHUTTING VALVE (for ATF): INSTALLATION; 2021 - 2022 MY Avalon [08/2020 -        ]

INSTALLATION

PROCEDURE

1. INSTALL FLOW SHUTTING VALVE (NO. 1 WATER BY-PASS HOSE)

(a) Install the flow shutting valve (No. 1 water by-pass hose) with the bolt.

Torque:

19 N·m {194 kgf·cm, 14 ft·lbf}

(b) Connect the flow shutting valve (No. 1 water by-pass hose) connector.

(c) Connect the flow shutting valve (No. 1 water by-pass hose) to the transmission oil cooler and slide the clip to secure it.

*a

2 to 7 mm (0.0787 to 0.276 in.)

*b

Paint Mark

*c

45° (Tabs of Clip Installation Area)

-

-

NOTICE:

  • Make sure to slide the flow shutting valve (No. 1 water by-pass hose) until it contacts the hose stopper of the transmission oil cooler.
  • Make sure to align the paint mark of the flow shutting valve (No. 1 water by-pass hose) with the paint mark of the transmission oil cooler.
  • Make sure that the tabs of the clip are within the area shown in the illustration.

(d) Connect the flow shutting valve (No. 1 water by-pass hose) to the water outlet and slide the clip to secure it.

NOTICE:

  • Make sure to slide the flow shutting valve (No. 1 water by-pass hose) until it contacts the hose stopper of the water outlet.
  • Make sure that the tabs of the clip are within the area shown in the illustration.

*a

Paint Mark

*b

45° (Tabs of Clip Installation Area)

*c

Upper

*d

2 to 7 mm (0.0787 to 0.276 in.)

(e) Engage the 2 clamps to connect the flow shutting valve (No. 1 water by-pass hose) and transmission breather hose to the hose clamp.

(f) Engage the 3 clamps to install the hose clamp.

(g) Engage the 3 clamps to install the transmission breather clamp.

2. INSTALL BATTERY CLAMP SUB-ASSEMBLY

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

3. INSTALL BATTERY

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; MAINTENANCE: A25A-FKS BATTERY: INSTALLATION

4. INSTALL ECM

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE CONTROL): ECM: INSTALLATION

5. ADD ENGINE COOLANT

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; MAINTENANCE: A25A-FKS COOLANT: REPLACEMENT+

6. INSPECT FOR COOLANT LEAK

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (COOLING): COOLING SYSTEM: ON-VEHICLE INSPECTION+

7. INSTALL FRONT FENDER APRON SEAL LH

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

8. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

9. INSTALL NO. 1 ENGINE UNDER COVER

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

10. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

11. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

12. INSTALL FRONT WHEEL LH

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION+