Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001PW7F
Model Year Start: 2021 Model: Avalon Prod Date Range: [08/2020 -           ]
Title: A25A-FKS (EMISSION CONTROL): EGR COOLER: INSTALLATION; 2021 - 2022 MY Avalon [08/2020 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. INSTALL EGR COOLER ASSEMBLY

(a) Install a new EGR cooler gasket to the EGR cooler assembly.

NOTICE:

Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.

*a

Claw

(b) Install a new EGR valve gasket to the EGR valve assembly.

NOTICE:

Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side.

*a

Claw

(c) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts.

(d) Tighten the 3 bolts (A).

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(e) Tighten the 2 bolts (B).

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(f) Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.

2. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE CONTROL): THROTTLE BODY: INSTALLATION+

3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

4. ADD ENGINE COOLANT

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; MAINTENANCE: A25A-FKS COOLANT: REPLACEMENT+

5. INSPECT FOR COOLANT LEAK

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (COOLING): COOLING SYSTEM: ON-VEHICLE INSPECTION+

6. INSPECT FOR EXHAUST GAS LEAK

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION+