Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001PVBT
Model Year Start: 2021 Model: Avalon Prod Date Range: [08/2020 -           ]
Title: A25A-FKS (FUEL): FUEL PRESSURE SENSOR (for High Pressure): REMOVAL; 2021 - 2022 MY Avalon [08/2020 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pressure sensor removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: When performing learning using the Techstream.

Click here 2019 - 2022 MY Avalon [04/2018 -        ]; PARK ASSIST / MONITORING: INTELLIGENT CLEARANCE SONAR SYSTEM (for Gasoline Model): CALIBRATION

Battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane Departure Alert System (w/ Steering Control)

2019 - 2021 MY Avalon [04/2018 - 08/2021]; PRE-COLLISION: PRE-COLLISION SYSTEM (for Gasoline Model): INITIALIZATION 2022 MY Avalon Avalon HV [08/2021 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Pre-collision System

Intelligent Clearance Sonar System*1

Lighting System (for Gasoline Model with Cornering Light)

Memorize steering angle neutral point

Parking Assist Monitor System

2019 - 2022 MY Avalon [04/2018 -        ]; PARK ASSIST / MONITORING: PARKING ASSIST MONITOR SYSTEM (for Gasoline Model): INITIALIZATION

Panoramic View Monitor System

2019 - 2022 MY Avalon [04/2018 -        ]; PARK ASSIST / MONITORING: PANORAMIC VIEW MONITOR SYSTEM (for Gasoline Model): INITIALIZATION

  • Replacement of fuel pressure sensor
  • Replacement of throttle body with motor assembly
  • Cleaning the deposits from the throttle body with motor assembly
  • Replacement of EGR valve assembly
  • Gas leak from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

CAUTION:

  • Never perform work on fuel system components near any possible ignition sources.
  • Vaporized fuel could ignite, resulting in a serious accident.
  • Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
  • To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.

NOTICE:

  • After the engine switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Audio and Visual System)
  • After the engine switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Navigation System)
  • This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

    Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

2. DISCHARGE FUEL SYSTEM PRESSURE

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (FUEL): FUEL SYSTEM: PRECAUTION

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; MAINTENANCE: A25A-FKS BATTERY: REMOVAL+

4. REMOVE INTAKE MANIFOLD

Click here 2021 - 2022 MY Avalon [08/2020 -        ]; A25A-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL

5. REMOVE FUEL PRESSURE SENSOR

CAUTION:

To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.

(a) Disconnect the fuel pressure sensor connector.

(b) Using an 8 mm socket wrench, remove the 2 bolts, fuel pressure sensor and No. 1 fuel pressure sensor holder from the fuel delivery pipe.

NOTICE:

  • Pull and remove the fuel pressure sensor in a straight line to avoid damaging the seal surface of the fuel delivery pipe O-ring.
  • After removing the fuel pressure sensor, remove any O-ring and fuel injector back-up rings remaining on the fuel delivery pipe side.