Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001JZFQ
Model Year Start: 2020 Model: Avalon HV Prod Date Range: [08/2019 -           ]
Title: DOOR / HATCH: HOOD LOCK CONTROL CABLE ASSEMBLY: INSTALLATION; 2020 - 2022 MY Avalon Avalon HV [08/2019 -        ]

INSTALLATION

PROCEDURE

1. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY

(a) Pass the hood lock control cable assembly into the engine compartment.

(b) Engage the grommet.

(c) Engage the 5 clamps.

(d) Engage the clamp to install the hood lock control cable assembly.

2. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

(a) Connect the hood lock control cable assembly to install the hood lock control lever sub-assembly.

3. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION+

4. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION+

5. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

Click here 2019 - 2020 MY Avalon Avalon HV [04/2018 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2022 MY Avalon Avalon HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

6. INSTALL FRONT DOOR SCUFF PLATE LH

Click here 2019 - 2020 MY Avalon Avalon HV [04/2018 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2022 MY Avalon Avalon HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

7. INSTALL HOOD LOCK ASSEMBLY

(a) Apply MP grease to the sliding areas of the hood lock assembly.

(b) Connect the hood lock control cable assembly to the hood lock assembly.

(c) Install the hood lock assembly with the 2 bolts and hood lock bolt.

Torque:

Bolt :

7.5 N·m {76 kgf·cm, 66 in·lbf}

Hood Lock Bolt :

8.0 N·m {82 kgf·cm, 71 in·lbf}

HINT:

The hood lock nut cap is a non-reusable part. Be sure to install it after inspecting and adjusting the hood sub-assembly.

(d) Connect the connector.

8. ADJUST HOOD SUB-ASSEMBLY

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; DOOR / HATCH: HOOD: ADJUSTMENT

9. INSTALL COOL AIR INTAKE DUCT SEAL

Click here 2019 - 2021 MY Avalon Avalon HV [04/2018 - 08/2021]; EXTERIOR PANELS / TRIM: FRONT BUMPER: INSTALLATION+ 2022 MY Avalon Avalon HV [08/2021 -        ]; EXTERIOR PANELS / TRIM: FRONT BUMPER: INSTALLATION+

10. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

HINT:

Use the same procedure as for the RH side.

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; WIPER / WASHER: WASHER MOTOR: INSTALLATION+

11. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

HINT:

Use the same procedure as for the RH side.

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; WIPER / WASHER: WASHER MOTOR: INSTALLATION+

12. INSTALL FRONT WHEEL LH

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION+