| Last Modified: 08-21-2023 | 6.11:8.1.0 | Doc ID: RM100000001JLE0 |
| Model Year Start: 2020 | Model: Avalon HV | Prod Date Range: [08/2019 - ] |
| Title: EXTERIOR PANELS / TRIM: FRONT BUMPER: REASSEMBLY; 2020 - 2022 MY Avalon Avalon HV [08/2019 - ] | ||
REASSEMBLY
PROCEDURE
1. INSTALL FRONT BUMPER REINFORCEMENT
(a) Install the front bumper reinforcement with the 8 bolts.
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Install in this Direction |
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
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(b) Engage the 4 clamps. |
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(c) Install the headlight assembly LH.
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![2019 - 2022 MY Avalon Avalon HV [04/2018 - ]; LIGHTING (EXT): HEADLIGHT ASSEMBLY: INSTALLATION+](/t3Portal/stylegraphics/info.gif)
(d) Install the headlight assembly RH.
HINT:
Use the same procedure as for the LH side.
2. INSTALL FRONT BUMPER ENERGY ABSORBER
(a) Engage the 2 guides to install the front bumper energy absorber as shown in the illustration.
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Install in this Direction |
3. INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER
(a) Engage the 4 guides to install the No. 2 front bumper energy absorber as shown in the illustration.
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Install in this Direction |
4. INSTALL FRONT BUMPER SIDE RETAINER LH
(a) Engage the claw to temporarily install the front bumper side retainer LH as shown in the illustration.
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Install in this Direction (1) |
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Install in this Direction (2) |
(b) Engage the clip as shown in the illustration.
(c) Install the front bumper side retainer LH with the bolt (A) and bolt (B).
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Bolt (A) |
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Bolt (B) |
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
5. INSTALL FRONT BUMPER SIDE RETAINER RH
HINT:
Use the same procedure as for the LH side.
6. INSTALL FRONT BUMPER GUARD GARNISH SUB-ASSEMBLY (for TRD)
HINT:
When installing the front bumper guard garnish sub-assembly, heat the front bumper cover using a heat light.
Heating Temperature
|
Item |
Temperature |
|---|---|
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Front Bumper Cover |
20 to 30°C (68 to 86°F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
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*a |
Heated Part |
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*b |
Heat Light |
NOTICE:
Do not heat the front bumper cover excessively.
(a) Clean the front bumper cover surface.
(1) Using a heat light, heat the front bumper cover surface.
(2) Wipe off any tape adhesive residue with cleaner.
(b) Remove the release paper from a new front bumper guard garnish sub-assembly.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
(c) Install a new front bumper guard garnish sub-assembly as shown in the illustration.
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*a |
Cut out |
- |
- |
HINT:
- Align the 2 protrusions of the front bumper guard garnish sub-assembly with the 2 cutouts shown in the illustration.
- Attach the front bumper guard garnish sub-assembly from the center outwards as shown in the illustration.
- Press the front bumper guard garnish sub-assembly firmly to install it.
7. INSTALL FRONT BUMPER MOULDING (for Bar Type Radiator Grille)
(a) Engage the 20 guides and 18 claws.
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(b) Install the front bumper moulding with the 6 screws. |
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8. INSTALL RADIATOR GRILLE (for Bar Type Radiator Grille)
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(a) Engage the 6 guides and 6 claws. |
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(b) Install the radiator grille with the screw. |
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9. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY (for Bar Type Radiator Grille)
(a) Engage the 5 guides and 23 claws.
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(b) Install the lower radiator grille sub-assembly with the 8 screws. |
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10. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY (for Mesh Type Radiator Grille)
(a) Engage the 3 guides and 23 claws.
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(b) Install the lower radiator grille sub-assembly with the 8 screws. |
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11. INSTALL RADIATOR GRILLE SUB-ASSEMBLY
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(a) Engage the guide and 4 claws. |
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(b) Install the 8 screws. |
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(c) Install the radiator grille sub-assembly with the 2 clips and 3 screws.
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Screw |
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Clip |
12. INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY
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(a) Engage the 2 claws. |
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(b) Install the radiator grille emblem assembly with the 2 screws.
13. INSTALL HOOD TO FRONT END PANEL SEAL
HINT:
When installing the hood to front end panel seal, heat the front bumper cover using a heat light.
Heating Temperature
|
Item |
Temperature |
|---|---|
|
Front Bumper Cover |
20 to 30°C (68 to 86°F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
|
*a |
Heated Part |
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*b |
Heat Light |
NOTICE:
Do not heat the front bumper cover excessively.
(a) Clean the front bumper cover surface.
(1) Using a heat light, heat the front bumper cover surface.
(2) Remove any remaining double-sided tape from the front bumper cover.
(3) Wipe off any tape adhesive residue with cleaner.
(b) Remove the release paper from a new hood to front end panel seal.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
(c) Attach the double-sided tape as shown in the illustration.
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Double-sided Tape |
HINT:
Press the hood to front end panel seal firmly to install it.
(d) Engage the 4 clips to install the hood to front end panel seal.
14. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY
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15. INSTALL FRONT SPOILER SUB-ASSEMBLY LH (for TRD)
HINT:
When installing the front spoiler sub-assembly LH, heat the front bumper cover using a heat light.
Heating Temperature
|
Item |
Temperature |
|---|---|
|
Front Bumper Cover |
20 to 30°C (68 to 86°F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
|
*a |
Heated Part |
|
*b |
Heat Light |
NOTICE:
Do not heat the front bumper cover excessively.
(a) Clean the front bumper cover surface.
(1) Using a heat light, heat the front bumper cover surface.
(2) Remove any remaining double-sided tape from the front bumper cover.
(3) Wipe off any tape adhesive residue with cleaner.
(b) Remove the release paper from a new front spoiler sub-assembly LH.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
(c) Attach the double-sided tape as shown in the illustration.
HINT:
Press the front spoiler sub-assembly LH firmly to install it.
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Double-sided Tape |
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(d) Install the front spoiler sub-assembly LH with the 4 screws. |
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16. INSTALL FRONT SPOILER SUB-ASSEMBLY RH (for TRD)
HINT:
Use the same procedure as for the LH side.
17. INSTALL FRONT SPOILER SIDE RETAINER LH (for TRD)
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(a) Install the front spoiler side retainer LH with the 2 screws. |
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18. INSTALL FRONT SPOILER SIDE RETAINER RH (for TRD)
HINT:
Use the same procedure as for the LH side.
19. INSTALL FRONT SPOILER LH (for TRD)
HINT:
When installing the front spoiler LH, heat the front bumper cover using a heat light.
Heating Temperature
|
Item |
Temperature |
|---|---|
|
Front Bumper Cover |
20 to 30°C (68 to 86°F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
|
*a |
Heated Part |
|
*b |
Heat Light |
NOTICE:
Do not heat the front bumper cover excessively.
(a) Clean the front bumper cover surface.
(1) Using a heat light, heat the front bumper cover surface.
(2) Remove any remaining double-sided tape from the front bumper cover.
(3) Wipe off any tape adhesive residue with cleaner.
(b) Remove the release paper from a new front spoiler LH.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
(c) Attach the double-sided tape as shown in the illustration.
HINT:
Press the front spoiler LH firmly to install it.
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Double-sided Tape |
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(d) Install the front spoiler LH with the 3 screws. |
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20. INSTALL FRONT SPOILER RH (for TRD)
HINT:
Use the same procedure as for the LH side.
21. INSTALL AIR INTAKE DUCT LH
(a) Engage the 4 guides as shown in the illustration.
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Install in this Direction (1) |
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Install in this Direction (2) |
(b) Install the air intake duct LH with the clip and 2 screws.
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Screw |
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Clip |
22. INSTALL AIR INTAKE DUCT RH
HINT:
Use the same procedure as for the LH side.
23. INSTALL FRONT LICENSE PLATE BRACKET SUB-ASSEMBLY (for Bar Type Radiator Grille)
(a) Temporarily install the front license plate bracket sub-assembly as shown in the illustration.
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Install in this Direction |
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(b) Install the front license plate bracket sub-assembly with the 4 screws. |
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24. INSTALL FRONT LICENSE PLATE BRACKET SUB-ASSEMBLY (for Mesh Type Radiator Grille)
(a) Temporarily install the front license plate bracket sub-assembly as shown in the illustration.
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Install in this Direction |
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(b) Install the front license plate bracket sub-assembly with the 4 screws. |
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25. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System)
(a) Engage the 11 clamps to install the No. 4 engine room wire.
26. INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)
HINT:
Use the same procedure for the RH side and LH side.
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27. INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)
HINT:
Use the same procedure for the RH side and LH side.
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28. INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)
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