Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001BMNH
Model Year Start: 2019 Model: Avalon HV Prod Date Range: [04/2018 -           ]
Title: A25A-FXS (EMISSION CONTROL): FUEL VAPOR CONTAINMENT VALVE: REMOVAL; 2019 - 2022 MY Avalon HV [04/2018 -        ]

REMOVAL

PROCEDURE

1. REMOVE FUEL VAPOR CONTAINMENT VALVE (FUEL TANK SOLENOID MAIN VALVE ASSEMBLY)

(a) Disconnect the fuel vapor containment valve (fuel tank solenoid main valve assembly) connector.

(b) Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (fuel tank solenoid main valve assembly).

*a

Retainer

*b

Tab

*c

Tube Connector

*d

O-ring

*e

Pipe (Fuel Vapor Containment Valve (Fuel Tank Solenoid Main Valve Assembly))

-

-

Pinch

Pull

Pull off

-

-

NOTICE:

  • Remove any dirt or foreign matter on the tube connectors before performing this work.
  • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)).
  • Perform this work by hand. Do not use any tools.
  • Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
  • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
  • If the tube connector and pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)) are stuck, push and pull to release them.

HINT:

Do not remove the retainer.

(1) Pinch the tabs of the retainer to disengage the lock claws and pull it down.

(2) Pull off the fuel tank vent hose sub-assembly.

(c) Disconnect the fuel tank vent hose from the fuel vapor containment valve (fuel tank solenoid main valve assembly).

*a

Retainer

*b

Tab

*c

Tube Connector

*d

O-ring

*e

Pipe (Fuel Vapor Containment Valve (Fuel Tank Solenoid Main Valve Assembly))

-

-

Pinch

Pull

Pull off

-

-

NOTICE:

  • Remove any dirt or foreign matter on the tube connectors before performing this work.
  • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)).
  • Perform this work by hand. Do not use any tools.
  • Do not forcibly bend, twist or turn the fuel tank vent hose.
  • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose.
  • If the tube connector and pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)) are stuck, push and pull to release them.

HINT:

Do not remove the retainer.

(1) Pinch the tabs of the retainer to disengage the lock claws and pull it down.

(2) Pull off the fuel tank vent hose.

(d) Remove the 2 nuts and fuel vapor containment valve (fuel tank solenoid main valve assembly) from the vehicle body.