| Last Modified: 08-21-2023 | 6.11:8.1.0 | Doc ID: RM100000001BGR8 |
| Model Year Start: 2019 | Model: Avalon HV | Prod Date Range: [04/2018 - ] |
| Title: A25A-FXS (COOLING): RADIATOR: INSTALLATION; 2019 - 2022 MY Avalon HV [04/2018 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL LOWER RADIATOR SUPPORT
(a) Install the 2 lower radiator supports to the radiator assembly.
2. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 radiator support cushions to the radiator assembly.
3. INSTALL RADIATOR ASSEMBLY
(a) Engage the 2 guides.
(b) Engage the 2 claws to install the fan with motor assembly to the radiator assembly.
NOTICE:
Do not damage the radiator assembly when installing the fan with motor assembly.
(c) Install the radiator assembly with the fan with motor assembly to the vehicle body.
NOTICE:
Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly with the fan with motor assembly.
(d) Engage the 2 guides.
(e) Engage the 2 claws to install the cooler condenser assembly to the radiator assembly.
NOTICE:
Make sure not to damage the cooler condenser assembly when installing the cooler condenser assembly.
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(f) Engage the wire harness clamp. |
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(g) Connect the cooling fan motor connector and rotate the lever to lock it.
NOTICE:
- When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.
- Be sure to securely connect the cooling fan motor connector.
(h) Engage the wire harness clamp.
(i) Connect the cooling fan motor connector.
(j) Engage the 4 clamps to connect the wire harness to the fan with motor assembly.
4. INSTALL NO. 3 INVERTER COOLING HOSE
(a) Install the No. 3 inverter cooling hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 3 inverter cooling hose to the fan with motor assembly.
5. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 2 radiator hose to the fan with motor assembly.
6. CONNECT NO. 2 INVERTER COOLING HOSE
(a) Engage the clamp and connect the No. 2 inverter cooling hose to the fan with motor assembly.
7. CONNECT NO. 5 INVERTER COOLING HOSE
(a) Engage the 2 clamps and connect the No. 5 inverter cooling hose to the fan with motor assembly.
8. CONNECT NO. 4 INVERTER COOLING HOSE
(a) Connect the No. 4 inverter cooling hose to the radiator assembly and slide the clip to secure it.
9. CONNECT NO. 1 RADIATOR HOSE
(a) Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 1 radiator hose to the fan with motor assembly.
10. CONNECT NO. 6 WATER BY-PASS HOSE
(a) Connect the No. 6 water by-pass hose to the radiator assembly.
11. CONNECT NO. 5 WATER BY-PASS HOSE
(a) Connect the No. 5 water by-pass hose to the radiator assembly and slide the clip to secure it.
12. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
(a) Install the upper radiator support sub-assembly with the 4 bolts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.
13. INSTALL NO. 1 RADIATOR AIR GUIDE RH
(a) Engage the guide and claw.
(b) Install the No. 1 radiator air guide RH with the clip.
14. INSTALL NO. 1 RADIATOR AIR GUIDE LH
(a) Engage the guide and claw.
(b) Install the No. 1 radiator air guide LH with the clip.
15. INSTALL UPPER RADIATOR MOUNTING BRACKET
(a) Install the 2 upper radiator mounting brackets with the 2 bolts and 2 nuts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Connect the 2 horn connectors.
16. INSTALL INLET AIR CLEANER ASSEMBLY
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![2019 - 2022 MY Avalon HV [04/2018 - ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: INSTALLATION+](/t3Portal/stylegraphics/info.gif)
17. INSTALL HOOD LOCK ASSEMBLY
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18. INSTALL RADIATOR SHUTTER SUB-ASSEMBLY
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19. INSTALL FRONT BUMPER REINFORCEMENT
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20. INSTALL FRONT BUMPER ENERGY ABSORBER
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21. INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER
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22. INSTALL HEADLIGHT ASSEMBLY
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23. INSTALL INVERTER WATER PUMP ASSEMBLY
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24. ADD ENGINE COOLANT (for Engine)
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25. INSPECT FOR COOLANT LEAK (for Engine)
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26. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
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27. INSTALL NO. 1 ENGINE UNDER COVER
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28. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
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29. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
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