| Last Modified: 08-21-2023 | 6.11:8.1.0 | Doc ID: RM100000001BGQ8 |
| Model Year Start: 2019 | Model: Avalon | Prod Date Range: [04/2018 - ] |
| Title: 2GR-FKS (COOLING): THERMOSTAT: INSTALLATION; 2019 - 2022 MY Avalon [04/2018 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
(b) Install the water inlet with thermostat sub-assembly with the 2 bolts and 2 nuts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
2. CONNECT WATER BY-PASS HOSE
(a) Connect the water by-pass hose and slide the clip to secure it.
3. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
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![2019 - 2022 MY Avalon [04/2018 - ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+](/t3Portal/stylegraphics/info.gif)
4. CONNECT ENGINE WIRE
(a) Engage the clamp to connect the engine wire.
(b) Install the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the water inlet with thermostat sub-assembly connector.
5. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
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(a) Install the engine mounting insulator sub-assembly RH to the engine mounting spacer and vehicle body with the nut and 2 bolts. Torque: 72 N·m {734 kgf·cm, 53 ft·lbf} NOTICE: Temporarily tighten the bolt (A), and then fully tighten the 2 bolts and nut in the order of (B), (A) and (C). |
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(b) Install the engine mounting insulator sub-assembly RH to the front No. 1 engine mounting bracket LH with the 3 bolts and nut.
Torque:
Bolt :
72 N·m {734 kgf·cm, 53 ft·lbf}
Nut :
42 N·m {428 kgf·cm, 31 ft·lbf}
(c) Install the suction hose sub-assembly, suction pipe sub-assembly and air conditioning tube and accessory assembly with the bolt.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
(d) Engage the 2 clamps.
6. INSTALL RADIATOR RESERVE TANK ASSEMBLY
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(a) Install the radiator reserve tank assembly with the bolt and nut in the order shown in the illustration. Torque: 5.0 N·m {51 kgf·cm, 44 in·lbf} |
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(b) Engage the clamp.
7. INSTALL NO. 2 ENGINE MOUNTING STAY RH
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8. INSTALL V-BANK COVER SUB-ASSEMBLY
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9. ADD ENGINE COOLANT
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10. INSPECT FOR COOLANT LEAK
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11. INSTALL ENGINE UNDER COVER REAR RH
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12. INSTALL ENGINE UNDER COVER REAR LH
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13. INSTALL ENGINE UNDER COVER NO.1
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14. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
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15. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
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