Last Modified: 08-21-2023 |
6.11:8.1.0 |
Doc ID: RM100000001B4O0 |
Model Year Start: 2019 |
Model: Avalon |
Prod Date Range: [04/2018 - 08/2021] |
Title: 2GR-FKS (FUEL): FUEL TANK: REMOVAL; 2019 - 2021 MY Avalon [04/2018 - 08/2021] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Battery terminal is disconnected/reconnected
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Perform steering sensor zero point calibration
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Lane Departure Alert System (w/ Steering Control)
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Pre-collision System
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Intelligent Clearance Sonar System*
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Lighting System (for Gasoline Model with Cornering Light)
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Memorize steering angle neutral point
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Parking Assist Monitor System
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Panoramic View Monitor System
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Gas leak from exhaust system is repaired
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Inspection after repair
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Poor idle, etc.
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Engine start function, etc.
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PROCEDURE
1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Click here
2. DRAIN FUEL
3. REMOVE CENTER EXHAUST PIPE ASSEMBLY
Click here
4. REMOVE NO. 2 FLOOR UNDER COVER
Click here
5. REMOVE NO. 1 FLOOR UNDER COVER
Click here
6. REMOVE NO. 1 FUEL TANK PROTECTOR
(a) Using needle nose pliers, remove the 4 clips and No. 1 fuel tank protector from the fuel tank assembly.
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7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
Click here
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8. DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY
(a) Disconnect the fuel tank breather tube sub-assembly from the fuel pipe.
Click here
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9. DISCONNECT FUEL TANK TO FILLER PIPE HOSE
(a) Disconnect the fuel tank to filler pipe hose from the fuel tank assembly.
Click here
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10. REMOVE FUEL TANK ASSEMBLY
CAUTION:
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.
(a) w/ Fuel Outlet Valve Assembly:
(1) Disconnect the fuel cut off valve with tube assembly from the fuel outlet valve assembly.
Click here
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(b) w/o Fuel Outlet Valve Assembly:
(1) Disconnect the fuel cut off valve with tube assembly from the canister (charcoal canister assembly).
Click here
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(c) Support the fuel tank assembly using an engine lifter.
HINT:
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
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(d) Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
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(e) Lower the engine lifter to remove the fuel tank assembly.
NOTICE:
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Be careful not to drop the fuel tank assembly.
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When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
11. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Disengage the clamp to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
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12. REMOVE NO. 6 FUEL TANK CUSHION
(a) Remove the No. 6 fuel tank cushion from the fuel tank assembly.
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13. REMOVE NO. 1 FUEL TANK CUSHION
(a) Remove the 2 No. 1 fuel tank cushions from the fuel tank assembly.
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