Last Modified: 08-21-2023 |
6.11:8.1.0 |
Doc ID: RM100000001B4N0 |
Model Year Start: 2019 |
Model: Avalon |
Prod Date Range: [04/2018 -
] |
Title: 2GR-FKS (FUEL): FUEL INJECTOR (for Port Injection): INSTALLATION; 2019 - 2022 MY Avalon [04/2018 - ] |
INSTALLATION
PROCEDURE
1. INSTALL FUEL INJECTOR ASSEMBLY
HINT:
Perform "Inspection After Repair" after replacing a fuel injector assembly.
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(a) Apply a light coat of spindle oil or gasoline to 6 new O-rings, and install one to each fuel injector assembly.
NOTICE:
Check that there is no damage or foreign matter on the groove of the fuel injector assembly when installing the O-ring to each fuel injector assembly.
(b) for Bank 1:
(1) Connect the 3 fuel injector assembly connectors.
(2) Install the 3 fuel injector assemblies to the fuel delivery pipe with sensor assembly.
NOTICE:
-
Make sure that the fuel injector assembly is located within the stopper as shown in the illustration.
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Check that the fuel injector assembly installation holes of the fuel delivery pipe with sensor assembly are not damaged and are free of foreign matter.
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Make sure that the O-ring is not damaged, twisted or moved out of place when installing the fuel injector assembly.
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(3) Engage the clamp to connect the No. 5 engine wire to the fuel delivery pipe with sensor assembly.
(c) for Bank 2:
(1) Connect the 3 fuel injector assembly connectors.
(2) Install the 3 fuel injector assemblies to the fuel delivery pipe with sensor assembly.
NOTICE:
-
Make sure that the fuel injector assembly is located within the stopper as shown in the illustration.
-
Check that the fuel injector assembly installation holes of the fuel delivery pipe with sensor assembly are not damaged and are free of foreign matter.
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Make sure that the O-ring is not damaged, twisted or moved out of place when installing the fuel injector assembly.
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(3) Engage the clamp to connect the No. 5 engine wire to the fuel delivery pipe with sensor assembly.
2. INSTALL INJECTOR VIBRATION INSULATOR
(a) Install 6 new injector vibration insulators to the intake manifold.
3. INSTALL NO. 1 DELIVERY PIPE SPACER
(a) Install the 4 No. 1 delivery pipe spacers to the intake manifold.
4. INSTALL FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY
(a) Place the fuel delivery pipe with sensor assembly with the 6 fuel injector assemblies onto the intake manifold.
NOTICE:
Be careful not to drop the fuel injector assemblies when installing the fuel delivery pipe with sensor assembly.
(b) Install the fuel delivery pipe with sensor assembly with the 6 fuel injector assemblies to the intake manifold with the 4 bolts.
Torque:
17 N·m {173 kgf·cm, 13 ft·lbf}
(c) Connect the 2 No. 5 engine wire connectors.
(d) Connect the fuel pressure sensor connector.
5. CONNECT FUEL TUBE SUB-ASSEMBLY
(a) Connect the fuel tube sub-assembly to the fuel delivery pipe with sensor assembly.
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6. INSTALL INTAKE AIR SURGE TANK ASSEMBLY
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7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
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8. INSPECT FOR FUEL LEAK
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9. PERFORM INITIALIZATION
(a) Perform "Inspection After Repair" after replacing a fuel injector assembly.
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