Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001B4FY
Model Year Start: 2019 Model: Avalon HV Prod Date Range: [04/2018 -           ]
Title: A25A-FXS (ENGINE CONTROL): ENGINE COOLANT TEMPERATURE SENSOR: INSTALLATION; 2019 - 2022 MY Avalon HV [04/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

HINT:

Perform "Inspection After Repair" after replacing the engine coolant temperature sensor.

Click here 2019 MY Avalon HV [04/2018 - 08/2019]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2020 - 2021 MY Avalon HV [08/2019 - 08/2021]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2022 MY Avalon HV [08/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

(a) Apply a light coat of engine coolant to the O-ring of the engine coolant temperature sensor.

(b) Install the engine coolant temperature sensor to the water outlet with a new clip.

NOTICE:

  • If the engine coolant temperature sensor has been struck or dropped, replace it.
  • If reusing the engine coolant temperature sensor, be sure to inspect the O-ring.
  • Make sure that the O-ring is not cracked or moved out of place when installing the engine coolant temperature sensor.

(c) Connect the engine coolant temperature sensor connector.

2. INSTALL INVERTER WITH CONVERTER ASSEMBLY

Click here 2019 - 2022 MY Avalon HV [04/2018 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: INSTALLATION

3. INSTALL NO. 2 ENGINE COOLANT TEMPERATURE SENSOR

(a) Apply a light coat of engine coolant to the O-ring of the No. 2 engine coolant temperature sensor.

(b) Install the No. 2 engine coolant temperature sensor to the radiator pipe with a new clip.

NOTICE:

  • If the No. 2 engine coolant temperature sensor has been struck or dropped, replace it.
  • If reusing the No. 2 engine coolant temperature sensor, be sure to inspect the O-ring.
  • Make sure that the O-ring is not cracked or moved out of place when installing the No. 2 engine coolant temperature sensor.

(c) Connect the No. 2 engine coolant temperature sensor connector.

4. INSTALL INLET AIR CLEANER ASSEMBLY

Click here 2019 - 2022 MY Avalon HV [04/2018 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: INSTALLATION+

5. INSTALL COOL AIR INTAKE DUCT SEAL

Click here 2019 - 2021 MY Avalon Avalon HV [04/2018 - 08/2021]; EXTERIOR PANELS / TRIM: FRONT BUMPER: INSTALLATION+ 2022 MY Avalon Avalon HV [08/2021 -        ]; EXTERIOR PANELS / TRIM: FRONT BUMPER: INSTALLATION+

6. ADD ENGINE COOLANT (for Engine)

Click here 2019 - 2022 MY Avalon HV [04/2018 -        ]; MAINTENANCE: A25A-FXS COOLANT (for Engine): REPLACEMENT+

7. INSPECT FOR COOLANT LEAK (for Engine)

Click here 2019 - 2022 MY Avalon HV [04/2018 -        ]; A25A-FXS (COOLING): COOLING SYSTEM: ON-VEHICLE INSPECTION+

8. PERFORM INITIALIZATION

(a) Perform "Inspection After Repair" after replacing the engine coolant temperature sensor.

Click here 2019 MY Avalon HV [04/2018 - 08/2019]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2020 - 2021 MY Avalon HV [08/2019 - 08/2021]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2022 MY Avalon HV [08/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION