Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001B3U3
Model Year Start: 2019 Model: Avalon Prod Date Range: [04/2018 -           ]
Title: 2GR-FKS (BATTERY / CHARGING): GENERATOR: INSTALLATION; 2019 - 2022 MY Avalon [04/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL GENERATOR ASSEMBLY

(a) Install the generator assembly with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(b) Install the generator assembly bracket with the 2 bolts in the order shown in the illustration.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(c) Install the wire harness clamp bracket with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(d) Engage the 3 wire harness clamps.

(e) Connect the camshaft timing oil control solenoid assembly connector.

(f) Connect the compressor assembly with magnetic clutch connector.

(g) Connect the generator assembly connector.

(h) Connect the wire harness to terminal B with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(i) Close the terminal cap.

2. INSTALL V-RIBBED BELT

Click here 2019 - 2022 MY Avalon [04/2018 -        ]; MAINTENANCE: 2GR-FKS DRIVE BELT: INSTALLATION

3. INSTALL V-BANK COVER SUB-ASSEMBLY

Click here 2019 - 2022 MY Avalon [04/2018 -        ]; 2GR-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

4. INSTALL RADIATOR ASSEMBLY

Click here 2019 - 2022 MY Avalon [04/2018 -        ]; 2GR-FKS (COOLING): RADIATOR: INSTALLATION

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2019 - 2020 MY Avalon Avalon HV [04/2018 - 08/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2021 MY Avalon Avalon HV [08/2020 - 08/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2022 MY Avalon Avalon HV [08/2021 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION