Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001B1NE
Model Year Start: 2019 Model: Avalon HV Prod Date Range: [04/2018 -           ]
Title: LIGHTING (EXT): STOP LIGHT SWITCH: INSTALLATION; 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]

INSTALLATION

PROCEDURE

1. INSTALL STOP LIGHT SWITCH ASSEMBLY

(a) Insert the stop light switch assembly until the threaded sleeve hits the pedal as shown in the illustration.

*1

Stop Light Switch Mounting Adjuster

Insert in this Direction

NOTICE:

When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.

(b) Turn the stop light switch assembly 1/4 clockwise as shown in the illustration to install it.

*a

Protrusion of the Plunger

Turn in this Direction

Torque:

1.5 N·m {15 kgf·cm, 13 in·lbf}

or less

NOTICE:

When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.

(c) Connect the connector.

(d) Check the protrusion of the plunger.

Protrusion of the Plunger

Area

Measurement

a

0.5 to 2.6 mm (0.0236 to 0.102 in.)

(e) If the protrusion is not as specified, recheck the stop light switch assembly installation and perform brake pedal adjustment if necessary.

for Gasoline Model:

Click here 2019 - 2020 MY Avalon [04/2018 - 08/2020]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (for Gasoline Model): ADJUSTMENT 2021 MY Avalon [08/2020 - 08/2021]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (for Gasoline Model): ADJUSTMENT 2022 MY Avalon [08/2021 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (for Gasoline Model): ADJUSTMENT

for HV Model:

Click here 2019 - 2021 MY Avalon HV [04/2018 - 08/2021]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (for HV Model): ADJUSTMENT 2022 MY Avalon HV [08/2021 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (for HV Model): ADJUSTMENT

NOTICE:

Do not depress or support the brake pedal.

2. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here 2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION+