Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM100000001AY8G
Model Year Start: 2019 Model: Avalon Prod Date Range: [04/2018 -           ]
Title: HEATING / AIR CONDITIONING: COMPRESSOR(for 2GR-FKS): DISASSEMBLY; 2019 - 2022 MY Avalon [04/2018 -        ]

DISASSEMBLY

PROCEDURE

1. REMOVE COOLER COMPRESSOR BRACKET

(a) Disengage the clamp.

(b) Remove the screw and cooler compressor bracket.

2. REMOVE MAGNET CLUTCH ASSEMBLY

(a) Secure the compressor assembly with magnetic clutch in a vise between aluminum plates.

(b) Using SST, hold the magnet clutch hub.

SST: 09985-00270

(c) Remove the bolt, magnet clutch hub and magnet clutch washer(s).

HINT:

There is no set number of magnet clutch washers that are used for adjusting clutch clearance.

(d) Using a snap ring expander, remove the snap ring and magnet clutch rotor.

NOTICE:

Do not damage the seal cover of the bearing when removing the snap ring.

(e) Disconnect the connector.

(f) Using a snap ring expander, remove the snap ring and magnet clutch stator.