| Last Modified: 08-21-2023 | 6.11:8.1.0 | Doc ID: RM100000001AY0Z |
| Model Year Start: 2019 | Model: Avalon HV | Prod Date Range: [04/2018 - ] |
| Title: INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION; 2019 - 2022 MY Avalon Avalon HV [04/2018 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
(a) Engage the 5 guides as shown in the illustration to temporarily install the instrument panel safety pad sub-assembly.
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Install in this Direction |
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NOTICE:
- Do not damage the instrument panel safety pad sub-assembly.
- Do not allow the wire harnesses to interfere with the surrounding parts.
(b) Install the instrument panel safety pad sub-assembly with the 4 bolts <B>, 2 bolts <A> and nut <E>.
Torque:
Bolt<A> :
20 N·m {204 kgf·cm, 15 ft·lbf}
(c) Install the 2 clips.
(d) Engage each clamp.
(e) Connect each connector.
(f) Engage the 2 claws to connect the cooler (room temp. sensor) thermistor.
2. CONNECT NO. 2 INSTRUMENT PANEL WIRE
Click here
![2019 - 2022 MY Avalon Avalon HV [04/2018 - ]; SUPPLEMENTAL RESTRAINT SYSTEMS: FRONT PASSENGER AIRBAG ASSEMBLY: INSTALLATION+](/t3Portal/stylegraphics/info.gif)
3. INSTALL TURN SIGNAL SWITCH
Click here
4. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY
Click here
5. INSTALL UPPER STEERING COLUMN COVER
for Manual Tilt and Manual Telescopic Steering Column: Click here
for Power Tilt and Power Telescopic Steering Column: Click here
6. INSTALL LOWER STEERING COLUMN COVER
for Manual Tilt and Manual Telescopic Steering Column: Click here
for Power Tilt and Power Telescopic Steering Column: Click here
7. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
8. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY
Click here
9. INSTALL STEERING WHEEL ASSEMBLY
Click here
10. CHECK STEERING WHEEL CENTER POINT
11. INSTALL HORN BUTTON ASSEMBLY
Click here
12. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)
Click here
13. INSTALL FRONT NO. 4 SPEAKER ASSEMBLY (for 14 Speakers)
Click here
14. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side)
Click here
15. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH
(a) Connect the connector.
(b) Engage the 9 guides, 9 clips and 2 claws as shown in the illustration to install the No. 1 defroster nozzle garnish.
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Install in this Direction |
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16. INSTALL FRONT PILLAR GARNISH RH
HINT:
Use the same procedure as for the LH side.
Click here
17. INSTALL FRONT PILLAR GARNISH LH
Click here
18. INSTALL NO. 2 INSTRUMENT CLUSTER MOULDING
(a) Engage the 2 clips as shown in the illustration to install the No. 2 instrument cluster moulding.
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Install in this Direction |
19. INSTALL NO. 3 INSTRUMENT CLUSTER FINISH PANEL GARNISH
(a) Engage the 2 clips as shown in the illustration to install the No. 3 instrument cluster finish panel garnish.
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Install in this Direction |
20. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY
(a) Engage the 4 clips as shown in the illustration to install the No. 1 instrument panel register assembly.
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Install in this Direction |
21. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH
(a) Engage the 2 guides and 2 clips as shown in the illustration to install the No. 1 instrument cluster finish panel garnish.
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Install in this Direction |
22. INSTALL COMBINATION METER ASSEMBLY
Click here
23. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
(a) Engage the 2 guides and 2 clips as shown in the illustration.
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Install in this Direction |
(b) Install the 2 clips.
(c) Engage the 2 guides and 4 clips as shown in the illustration to install the instrument cluster finish panel sub-assembly.
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Install in this Direction |
24. INSTALL NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY
(a) Engage the 5 clips as shown in the illustration to install the No. 1 instrument panel garnish sub-assembly.
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Install in this Direction |
25. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY
(a) Connect the connector.
(b) Engage the 4 clips as shown in the illustration to install the lower instrument panel finish panel assembly.
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Install in this Direction |
26. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY
(a) Engage the 2 clips and claw as shown in the illustration to install the instrument cluster finish panel garnish assembly.
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Install in this Direction |
27. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY
(a) Engage the 9 clips as shown in the illustration.
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Install in this Direction |
(b) Install the No. 4 instrument panel register assembly with the screw <D>.
28. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH
(a) Engage the 2 guides and 5 clips as shown in the illustration to install the No. 2 instrument cluster finish panel garnish.
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Install in this Direction |
29. INSTALL NO. 2 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY
(a) Engage the 10 clips as shown in the illustration.
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Install in this Direction |
(b) Install the No. 2 instrument panel garnish sub-assembly with the screw <D>.
30. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL
(a) Engage the 8 clips as shown in the illustration to install the lower center instrument panel finish panel.
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Install in this Direction |
31. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY
(a) Connect the connector and engage the clamp.
(b) Engage the 3 clips as shown in the illustration.
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Install in this Direction |
(c) Install the lower instrument panel sub-assembly with the 5 screws <C>.
32. INSTALL LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
33. INSTALL INSTRUMENT SIDE PANEL RH
(a) Insert the instrument side panel RH in the direction indicated by the arrow (1) shown in the illustration to engage the 3 guides.
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Install in this Direction (1) |
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Install in this Direction (2) |
(b) Push the instrument side panel RH in the direction indicated by the arrow (2) shown in the illustration to engage the 3 clips and 2 claws and install it.
34. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
Click here
35. INSTALL GLOVE COMPARTMENT PLATE
(a) Engage the 4 clips as shown in the illustration to install the glove compartment plate.
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Install in this Direction |
36. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
(a) Connect the connector.
(b) Engage the clamp.
(c) Engage the 2 guides as shown in the illustration.
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Install in this Direction |
(d) Engage the 4 claws as shown in the illustration to install the No. 2 instrument panel under cover sub-assembly.
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Install in this Direction |
37. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
Click here
38. INSTALL FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
Click here
39. INSTALL NO. 2 HEATER TO REGISTER DUCT SUB-ASSEMBLY
(a) Install the No. 2 heater to register duct sub-assembly with the 2 screws <C>.
40. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET
Click here
41. INSTALL CENTER NO. 2 INSTRUMENT CLUSTER FINISH PANEL
(a) Engage the guide and 5 claws as shown in the illustration to install the center No. 2 instrument cluster finish panel.
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Place Hand Here |
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Install in this Direction |
42. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL
(a) Engage the clip and 2 claws as shown in the illustration to install the center No. 1 instrument cluster finish panel.
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Install in this Direction |
43. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
44. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL
(a) Engage the 6 clips as shown in the illustration to install the lower No. 2 instrument panel finish panel.
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Install in this Direction |
45. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY
(a) Connect each connector.
(b) Engage the clamp.
(c) Engage the 6 clips as shown in the illustration to install the No. 1 instrument panel sub-assembly.
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Install in this Direction |
46. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
(a) Engage the claw and 2 guides to connect the hood lock control lever sub-assembly.
47. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
(a) Connect the connector and engage the 2 clamps.
(b) Engage the 2 claws to install the DLC3 connector.
(c) Engage the 2 guides and 2 claws as shown in the illustration.
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Install in this Direction |
(d) Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <C>.
48. INSTALL INSTRUMENT SIDE PANEL LH
(a) Insert the instrument side panel LH in the direction indicated by the arrow (1) shown in the illustration to engage the 3 guides.
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Install in this Direction (1) |
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Install in this Direction (2) |
(b) Push the instrument side panel LH in the direction indicated by the arrow (2) shown in the illustration to engage the 4 clips and claw and install it.
49. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
Click here
50. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH
Click here
51. INSTALL FRONT DOOR SCUFF PLATE LH
Click here
52. INSTALL CONSOLE ASSEMBLY
Click here
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