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                        | Last Modified: 08-21-2023 | 6.11:8.1.0 | Doc ID: RM100000001AQXF |  
                        | Model Year Start: 2019 | Model: Avalon HV | Prod Date Range: [04/2018 -                    
                                       ] |  
                        | Title: DOOR / HATCH: FUEL LID OPENER SYSTEM (for HV Model): Fuel Lid Opener does not Operate; 2019 - 2022 MY Avalon HV [04/2018 -        ] |  
                     
                        
                           | Fuel Lid Opener does not Operate |  DESCRIPTIONWhen the fuel lid opener switch is pushed, a fuel lid opener switch signal is sent to the ECM. The ECM turns on the FUEL OPN relay and EFI-MAIN NO. 1 relay, and the fuel lid lock with motor assembly opens the fuel lid. When the fuel lid is open, a fuel lid courtesy switch signal is output from the fuel lid lock with motor assembly. WIRING DIAGRAM  CAUTION / NOTICE / HINTNOTICE: Inspect the fuses for circuits related to this system before performing the following procedure. PROCEDURE
                     
                        
                           | 1.  | CHECK FOR DTCs (HEALTH CHECK) |  (a) Connect the Techstream to the DLC3. (b) Turn the power switch on (IG). (c) Turn the Techstream on. (d) Enter the following menus: System Select / Health Check. (e) Check DTCs. 
                     
                        
                           | Result | Proceed to |  
                           | No DTCs are output. | A |  
                           | DTCs are output. | B |  
                     
                        
                           | B |   | GO TO DTC CHART |  
                     
                        | 
                              
                                 | A |  
                                 |   |  |  
                     
                        
                           | 2.  | CHECK EVAPORATIVE EMISSION CONTROL SYSTEM |  (a) Perform the Evaporative System Check using the Techstream (Automatic Mode). Refer to "CONFIRMATION DRIVING PATTERN" of P045011. Click here
                        
                           
                              ![2019 - 2022 MY Avalon HV [04/2018 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: P045011,P045015,P04502F; Evaporative Emission System Pressure Sensor/Switch Circuit Short to Ground](/t3Portal/stylegraphics/info.gif)  (b) Check for DTCs. Powertrain > Engine > Trouble CodesOK:  Evaporative emission control system DTCs are not output. 
                     
                        | 
                              
                                 | OK |  
                                 |   |  |  
                     
                        
                           | 3.  | PERFORM ACTIVE TEST USING TECHSTREAM (Activate the Fuel Filler Opener) |  (a) Enter the following menus: Powertrain / Engine / Active Test. (b) Perform the Active Test according to the display on the Techstream. Powertrain > Engine > Active Test
                     
                        
                        
                        
                        
                     
                     
                        
                           | Tester Display | Measurement Item | Control Range | Diagnostic Note |  
                           | Activate the Fuel Filler Opener | Fuel lid lock with motor assembly | OFF/ON | - |  Powertrain > Engine > Active Test
                     
                        
                     
                     
                        
                           | Tester Display |  
                           | Activate the Fuel Filler Opener |  OK:  The fuel lid lock with motor assembly operates normally. 
                     
                        | 
                              
                                 | OK |  
                                 |   |  |  
                     
                        
                           | 4.  | READ VALUE USING TECHSTREAM (Fuel Lid SW) |  (a) Enter the following menus: Powertrain / Engine / Data List. (b) Read the Data List according to the display on the Techstream. Powertrain > Engine > Data List
                     
                        
                        
                        
                        
                        
                     
                     
                        
                           | Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |  
                           | Fuel Lid SW | Fuel lid opener switch status | Close or Open | Close: Fuel lid opener switch not pushed Open: Fuel lid opener switch pushed | - |  Powertrain > Engine > Data List
                     
                        
                     
                     
                        
                           | Tester Display |  
                           | Fuel Lid SW |  OK:  The Techstream display changes correctly in response to the operation of the fuel lid opener switch. 
                     
                        | 
                              
                                 | OK |  
                                 |   |  |  
                     
                        
                           | 5.  | READ VALUE USING TECHSTREAM (Fuel Lid Sensor SW) |  (a) Read the Data List according to the display on the Techstream. Powertrain > Engine > Data List
                     
                        
                        
                        
                        
                        
                     
                     
                        
                           | Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |  
                           | Fuel Lid Sensor SW | Fuel lid courtesy switch status | Close or Open | Close: Fuel lid closed Open: Fuel lid open | - |  Powertrain > Engine > Data List
                     
                        
                     
                     
                        
                           | Tester Display |  
                           | Fuel Lid Sensor SW |  OK:  The Techstream display changes correctly in response to the operation of the fuel lid courtesy switch (fuel lid lock with motor assembly). 
                     
                        | 
                              
                                 | NG |  
                                 |   |  |  
                     
                        
                           | 6.  | INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY |  (a) Remove the fuel lid lock with motor assembly. Click here
                        
                           
                              ![2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; DOOR / HATCH: FUEL LID OPENER MOTOR ASSEMBLY: REMOVAL](/t3Portal/stylegraphics/info.gif)  (b) Inspect the fuel lid lock with motor assembly. (Fuel lid courtesy switch) Click here
                        
                           
                              ![2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; DOOR / HATCH: FUEL LID OPENER MOTOR ASSEMBLY: INSPECTION](/t3Portal/stylegraphics/info.gif)  
                     
                        | 
                              
                                 | OK |  
                                 |   |  |  
                     
                        
                           | 7.  | CHECK HARNESS AND CONNECTOR (FUEL LID LOCK WITH MOTOR ASSEMBLY - ECM) |  (a) Disconnect the A19 ECM connector. (b) Measure the resistance according to the value(s) in the table below. Standard Resistance:  
                     
                        
                        
                        
                     
                     
                        
                           | Tester Connection | Condition | Specified Condition |  
                           | P4-3 (B) - A19-31 (LIDO) | Always | Below 1 Ω |  
                           | P4-3 (B) or A19-31 (LIDO) - Body ground | Always | 10 kΩ or higher |  
                     
                        
                           | NG |   | REPAIR OR REPLACE HARNESS OR CONNECTOR |  
                     
                        
                           | 8.  | INSPECT FUEL LID OPENER SWITCH |  (a) Remove the fuel lid opener switch. Click here
                        
                           
                              ![2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; DOOR / HATCH: FUEL LID OPENER SWITCH: REMOVAL](/t3Portal/stylegraphics/info.gif)  (b) Inspect the fuel lid opener switch. Click here
                        
                           
                              ![2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; DOOR / HATCH: FUEL LID OPENER SWITCH: INSPECTION](/t3Portal/stylegraphics/info.gif)  
                     
                        | 
                              
                                 | OK |  
                                 |   |  |  
                     
                        
                           | 9.  | CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - ECM AND BODY GROUND) |  (a) Disconnect the A19 ECM connector. (b) Measure the resistance according to the value(s) in the table below. Standard Resistance:  
                     
                        
                        
                        
                     
                     
                        
                           | Tester Connection | Condition | Specified Condition |  
                           | G25-5 (IG) - A19-38 (FUEL) | Always | Below 1 Ω |  
                           | G25-5 (IG) or A19-38 (FUEL) - Body ground | Always | 10 kΩ or higher |  
                           | G25-2 (E) - Body ground | Always | Below 1 Ω |  
                     
                        
                           | NG |   | REPAIR OR REPLACE HARNESS OR CONNECTOR |  
                     
                        
                           | 10.  | INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY |  (a) Remove the fuel lid lock with motor assembly. Click here
                        
                           
                              ![2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; DOOR / HATCH: FUEL LID OPENER MOTOR ASSEMBLY: REMOVAL](/t3Portal/stylegraphics/info.gif)  (b) Inspect the fuel lid lock with motor assembly. (Motor operation) Click here
                        
                           
                              ![2019 - 2022 MY Avalon Avalon HV [04/2018 -        ]; DOOR / HATCH: FUEL LID OPENER MOTOR ASSEMBLY: INSPECTION](/t3Portal/stylegraphics/info.gif)  
                     
                        | 
                              
                                 | OK |  
                                 |   |  |  
                     
                        
                           | 11.  | CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - EFI-MAIN RELAY AND AUXILIARY BATTERY) |  
                     
                        
                           | (a) Disconnect the 4F instrument panel junction block assembly connector. | 
                                 
                                    |   |  
                                    | 
                                          
                                             
                                             
                                          
                                          
                                             
                                                | *a | Front view of wire harness connector (to Instrument Panel Junction Block Assembly) |  |  |  (b) Measure the voltage according to the value(s) in the table below. Standard Voltage:  
                     
                        
                        
                        
                     
                     
                        
                           | Tester Connection | Condition | Specified Condition |  
                           | 4F-7 - Body ground | Power switch off | 11 to 14 V |  
                           | 4F-30 - Body ground | Power switch on (IG) | 11 to 14 V |  
                           | Power switch off and fuel lid opener switch not pressed → fuel lid opener switch pressed | Below 1 V → 11 to 14 V |  
                     
                        
                           | Result | Proceed to |  
                           | OK | A |  
                           | The result for terminal 4F-7 is not as specified. | B |  
                           | The result for terminal 4F-30 (with power switch on (IG)) is not as specified. |  
                           | The result for terminal 4F-30 (with power switch off and fuel lid opener switch pressed) is not as specified. | C |  
                     
                        
                           | B |   | REPAIR OR REPLACE HARNESS OR CONNECTOR |  
                     
                        | 
                              
                                 | A |  
                                 |   |  |  
                     
                        
                           | 12.  | CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - ECM) |  (a) Disconnect the A19 ECM connector. (b) Measure the resistance according to the value(s) in the table below. Standard Resistance:  
                     
                        
                        
                        
                     
                     
                        
                           | Tester Connection | Condition | Specified Condition |  
                           | 4F-20 - A19-44 (FREL) | Always | Below 1 Ω |  
                           | 4F-20 or A19-44 (FREL) - Body ground | Always | 10 kΩ or higher |  
                     
                        
                           | NG |   | REPAIR OR REPLACE HARNESS OR CONNECTOR |  
                     
                        | 
                              
                                 | OK |  
                                 |   |  |  
                     
                        
                           | 13.  | CHECK HARNESS AND CONNECTOR (FUEL LID LOCK WITH MOTOR ASSEMBLY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY AND BODY GROUND) |  (a) Disconnect the 4H instrument panel junction block assembly connector. (b) Measure the resistance according to the value(s) in the table below. Standard Resistance:  
                     
                        
                        
                        
                     
                     
                        
                           | Tester Connection | Condition | Specified Condition |  
                           | 4H-28 - P4-1 (B) | Always | Below 1 Ω |  
                           | 4H-28 or P4-1 (B) - Body ground | Always | 10 kΩ or higher |  
                           | P4-2 (E) - Body ground | Always | Below 1 Ω |  
                     
                        
                           | NG |   | REPAIR OR REPLACE HARNESS OR CONNECTOR |  
                     
                        | 
                              
                                 | OK |  
                                 |   |  |  (a) Connect the A19 ECM connector. (b) Connect the 4F and 4H instrument panel junction block assembly connectors. (c) Measure the voltage according to the value(s) in the table below.   
                     
                        
                        
                        
                        
                     
                     
                        
                           | *a | Component with harness connected (Instrument Panel Junction Block Assembly) | - | - |  Standard Voltage:  
                     
                        
                        
                        
                     
                     
                        
                           | Tester Connection | Condition | Specified Condition |  
                           | 4F-20 - Body ground | Power switch on (IG) and fuel lid opener switch not pressed | 11 to 14 V |  
                           | Power switch on (IG) and fuel lid opener switch pressed | Below 1 V |  
                           | 4H-28 - Body ground | Power switch on (IG) and fuel lid opener switch not pressed → fuel lid opener switch pressed | Below 1 V → 11 to 14 V |  
                     
                        
                           | Result | Proceed to |  
                           | The result for terminal 4F-20 (with power switch on (IG) and fuel lid opener switch not pressed) is not as specified | A |  
                           | The result for terminal 4H-28 is not as specified |  
                           | The result for terminal 4F-20 (with power switch on (IG) and fuel lid opener switch pressed) is not as specified | B |  |