Last Modified: 08-21-2023 6.11:8.1.0 Doc ID: RM1000000019H6U
Model Year Start: 2019 Model: Avalon Prod Date Range: [04/2018 -           ]
Title: BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER (for Gasoline Model): DISASSEMBLY; 2019 - 2022 MY Avalon [04/2018 -        ]

DISASSEMBLY

PROCEDURE

1. REMOVE BRAKE MASTER CYLINDER STRAIGHT PIN

(a) Secure the brake master cylinder sub-assembly in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

(b) Using a 5 mm pin punch and a hammer, tap out the brake master cylinder straight pin from the brake master cylinder sub-assembly.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

2. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Remove the brake master cylinder reservoir assembly from the brake master cylinder body.

3. REMOVE MASTER CYLINDER RESERVOIR GROMMET

(a) Remove the 2 master cylinder reservoir grommets from the brake master cylinder body.

(b) Remove the brake master cylinder body from the vise.

4. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

5. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER